Golf club heads with ribs and related methods

• US 9,925,430 B2
• Filed: 08/10/2016
• Issued: 03/27/2018
• Est. Priority Date: 05/02/2013
• Status: Active Grant

• Current Assignee: Karsten Manufacturing Corporation
• Original Assignee: Karsten Manufacturing Corporation
• Inventors: Stokke, Ryan M., Jertson, Martin R., Higdon, David A.
• Primary Examiner(s): Passaniti, Sebastiano
• Application Number:
  US15/233,715
• Publication Number:
  US 20160346647A1
• Time in Patent Office: 594 Days
• Field of Search: 473324-350, 473287-292
• CPC Class Codes: A63B 53/0408 characterised by specific dimensions, e.g. thickness
• CPC Class Codes: A63B 53/0416 Heads having an impact surface provided by a face insert
• CPC Class Codes: A63B 53/0433 with special sole configurations
• CPC Class Codes: A63B 53/0437 with special crown configurations
• CPC Class Codes: A63B 53/045 Strengthening ribs
• CPC Class Codes: A63B 53/0466 wood-type

Abstract

Golf club heads with internal and/or external ribs, and thinned regions are described herein. The thinned regions of the golf club heads can be strategically positioned such that club head weight is reduced in certain regions to optimize center of gravity (CG) location; while the internal and/or external ribs prove the structural strength the golf club heads require to withstand impact forces during a game. The discretionary weight saved from the thinned regions can be repositioned elsewhere on the golf club head to further optimize the CG location to benefit the moment of inertia to effect ball spin, speed, distance, and trajectory. Other embodiments and related methods are also disclosed herein.

Claims

1. A golf club head comprising:

a front end;

a back end opposite the front end;

a heel portion;

a toe portion opposite the heel portion;

a sole;

a crown opposite the sole;

a faceplate; and

a ribbed region positioned on a portion of the crown, the ribbed region comprising;

a ribbed wall comprising;

a ribbed wall interior surface facing an interior of the golf club head;

a ribbed wall exterior surface facing an exterior of the golf club head opposite the ribbed wall interior surface; and

a thickness measured from the ribbed wall interior surface to the ribbed wall exterior surface that is less than 0.5 mm;

one or more external ribs protruding from the ribbed wall exterior surface, wherein

the one or more external ribs are curved and extend from near the back end toward near the front end of the club head in the ribbed region; and

one or more external thin portions positioned between the one or more external ribs, wherein greater than 75% of the ribbed region comprises the external thin portions.

2. The golf club head of claim 1 further comprising:

a rear distance measured from a club head edge to the ribbed region, wherein the club head edge is defined along a perimeter of the heel portion, the toe portion, or the back end of the golf club head;

wherein

the rear distance is constant; and

the rear distance is 1 mm to 10 mm.

3. The golf club head of claim 1 further comprising:

a front distance measured from a top of the faceplate to the ribbed region;

the front distance varies from the heel portion to the toe portion, wherein the front distance is greatest near the toe portion and the heel portion; and

the front distance is 25 mm to 40 mm.

4. The golf club head of claim 1, wherein:

the one or more external ribs do not intersect one another.

5. The golf club head of claim 1, wherein:

the one or more external ribs comprise a first rib having

a first first external rib endpoint;

a second first external rib endpoint; and

a first external rib axis intersecting the first first and second first external rib endpoints; and

the one or more external ribs further comprise a second external rib having

a first second external rib endpoint;

a second second external rib endpoint; and

a second external rib axis intersecting the first second and second second external rib endpoints;

wherein

the first external rib axis and the second external rib axis intersect at a common point external to the golf club head, forward the faceplate.

6. The golf club head of claim 1, wherein:

the one or more external ribs comprise a rib exterior height that is 0.075 mm to 0.125 mm and is substantially constant.

7. The golf club head of claim 1, wherein:

the one or more external ribs comprise an external rib width that is 1.25 mm to 6.35 mm.

8. A golf club head comprising:

a front end;

a back end opposite the front end;

a heel portion;

a toe portion opposite the heel portion;

a sole;

a crown opposite the sole;

a faceplate; and

a ribbed region positioned on a portion of the crown;

wherein

the ribbed region comprises;

a ribbed wall comprising;

a ribbed wall interior surface facing an interior of the golf club head;

a ribbed wall exterior surface facing an exterior of the golf club head opposite the ribbed wall interior surface; and

a thickness measured from the ribbed wall exterior surface toward the ribbed wall interior surface that is less than 0.5 mm;

one or more internal ribs protruding from the ribbed wall interior surface, wherein at least a portion of one or more internal ribs are curved and extend from near the back end toward near the front end; and

one or more internal thin portions positioned between the one or more internal ribs, wherein greater than 75% of the ribbed region comprises the internal thin portions.

9. The golf club head of claim 8 further comprising:

a rear distance measured from a club head edge to the ribbed region, wherein the club head edge is defined along a perimeter of the heel portion, the toe portion, or the back end of the golf club head;

the rear distance is constant; and

the rear distance is 1 mm to 10 mm.

10. The golf club head of claim 8 further comprising:

a front distance measured from a top of the faceplate to the ribbed region;

the front distance varies from the heel portion to the toe portion, wherein the front distance is greatest at the toe portion and the heel portion; and

the front distance is 25 mm to 40 mm.

11. The golf club head of claim 8, wherein:

the at least a portion of the one or more internal ribs extending from near the back end toward near the front end do not intersect one another.

12. The golf club head of claim 11, wherein:

a portion of the one or more internal ribs extends from near the heel portion toward the toe portion; and

the remaining internal ribs extend from near the front end to near the back end of the club head;

wherein

the portion of the one or more internal ribs extending from near the heel portion toward near the toe portion intersect the remaining internal ribs extending from near the back end toward near the front end.

13. The golf club head of claim 8, wherein:

the one or more internal ribs comprise an internal rib height that is 0.025 mm to 0.250 mm, and is substantially constant.

14. The golf club head of claim 8, wherein:

the one or more internal ribs comprise an internal rib width that is 1.25 mm to 6.35 mm.

15. A golf club head comprising:

a front end;

a back end opposite the front end;

a heel portion;

a toe portion opposite the heel portion;

a sole;

a crown opposite the sole;

a faceplate; and

a ribbed region positioned on a portion of the crown;

wherein

the ribbed region comprises;

a ribbed wall comprising;

a ribbed wall interior surface facing an interior of the golf club head;

a ribbed wall exterior surface facing an exterior of the golf club head opposite the ribbed wall interior surface; and

a thickness measured from the ribbed wall exterior surface toward the ribbed wall interior surface that is less than 0.5 mm;

one or more external ribs protruding from the ribbed wall exterior surface;

one or more internal ribs protruding from the ribbed wall interior surface;

wherein

the one or more external ribs are curved and extend from near the back end toward near the front end;

the one or more external ribs do not intersect one another;

at least a portion of the one or more internal ribs are curved and extend from near the back end toward near the front end; and

the at least a portion of the one or more internal ribs do not intersect one another; and

one or more external thin portions positioned between the one or more external ribs;

one or more internal thin portions positioned between the one or more internal ribs;

wherein greater than 75% of the ribbed region comprises the external thin portions and the internal thin portions.

16. The golf club head of claim 15, wherein:

a rear distance is measured from the club head edge to the ribbed region;

wherein the club head edge is defined along a perimeter of the heel portion, the toe portion or the back end of the golf club head;

the distance is constant; and

the rear distance is 1 mm to 10 mm.

17. The golf club head of claim 15, wherein:

a portion of the one or more internal ribs extends from near the heel portion toward near the toe portion and the remaining internal ribs extend from near the back end toward near the front end of the club head;

wherein

the portion of the one or more internal ribs extending from near the heel portion toward near the toe portion intersect the remaining internal ribs extending from near the back end toward near the front end.

18. The golf club head of claim 15, wherein:

the one or more external ribs comprise a rib exterior height that is 0.075 mm to 0.130 mm, and is substantially constant; and

the one or more internal ribs comprises an internal rib height that is 0.075 mm to 0.130 mm, and is substantially constant.

19. The golf club head of claim 15, wherein:

the one or more external ribs extending from near the back end toward near the front end are aligned with at least a portion of the internal ribs extending from near the back end toward near the front end when the golf club head is viewed from a top view.

20. The golf club head of claim 15, wherein:

external rib axes of the one or more external ribs intersect one another at a common point external to the golf club head, forward of the faceplate.