Locking mechanism for removable base plate on vibratory compactor

• US 9,926,676 B1
• Filed: 09/28/2016
• Issued: 03/27/2018
• Est. Priority Date: 09/28/2016
• Status: Active Grant

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Beckhusen, Jordan R.
• Primary Examiner(s): Addie, Raymond W
• Application Number:
  US15/278,345
• Publication Number:
  US 20180087226A1
• Time in Patent Office: 545 Days
• Field of Search: 404 8405, 40413305-1332, 1731621, 173210, 173 90
• CPC Class Codes: E01C 19/34 Power-driven rammers or tampers , e.g. air-hammer impacted shoes for ramming stone-sett paving; Hand-actuated ramming or tamping machines, e.g. tampers with manually hoisted dropping weight
• CPC Class Codes: E02D 3/046 by tamping or vibrating, e.g. with auxiliary watering of the soil E02D3/026, E02D3/08 take precedence; generating or transmitting mechanical vibrations for performing mechanical work in general B06B; tamping or vibrating apparatus for working ballast or railways E01B27/00, for consolidating paving materials E01C19/30, for consolidating concrete in general E04G21/06
• CPC Class Codes: E02F 3/967 of compacting-type tools compacting tools in combination with special-purpose dredges or soil-shifting machines E02F5/30
• CPC Class Codes: F15B 11/20 controlling several interacting or sequentially-operating members
• CPC Class Codes: F15B 2211/3059 having multiple valves for multiple output members
• CPC Class Codes: F15B 2211/329 actuated by fluid pressure
• CPC Class Codes: F15B 2211/50518 using pressure relief valves
• CPC Class Codes: F15B 2211/5155 being connected to multiple output members
• CPC Class Codes: F15B 2211/7058 Rotary output members
• CPC Class Codes: F15B 2211/7135 Combinations of output members of different types, e.g. single-acting cylinders with rotary motors
• CPC Class Codes: F15B 2211/783 Sequential control

Abstract

A locking mechanism for a base plate of a vibratory compactor includes a locking actuator configured to alternately lock and unlock the base plate relative to the vibratory compactor, and a hydraulic control circuit in fluid communication with a source of pressurized hydraulic fluid and the locking actuator. The hydraulic control circuit includes a hydraulic pilot-pressure-actuated, 2-position spool valve, wherein the spool valve is configured to move to a first position when pressurized hydraulic fluid from the source is supplied to the spool valve in a first direction, and move to a second position when the pressurized hydraulic fluid from the source is supplied to the spool valve in a second direction. In the first position of the spool valve the pressurized hydraulic fluid moves the locking actuator to a locked position, and after the locking actuator is in the locked position, the pressurized hydraulic fluid operates a hydraulic motor configured to power the vibratory compactor. In the second position of the spool valve the pressurized hydraulic fluid moves the locking actuator to an unlocked position.

Claims

1. A locking mechanism for a base plate of a vibratory compactor, the locking mechanism comprising:

a locking actuator configured to alternately lock and unlock the base plate relative to the vibratory compactor; and

a hydraulic control circuit in fluid communication with a source of pressurized hydraulic fluid and the locking actuator, the hydraulic control circuit including;

a hydraulic pilot-pressure-actuated, 2-position spool valve, wherein the spool valve is configured to move to a first position when pressurized hydraulic fluid from the source is supplied to the spool valve in a first direction, and move to a second position when the pressurized hydraulic fluid from the source is supplied to the spool valve in a second direction, and wherein;

in the first position of the spool valve the pressurized hydraulic fluid flows through the spool valve and through a first flow passage to a second side of the locking actuator to move the locking actuator to a locked position; and

after the locking actuator is in the locked position, the pressurized hydraulic fluid flows through the spool valve and through a second flow passage to a hydraulic motor configured to power the vibratory compactor; and

in the second position of the spool valve the pressurized hydraulic fluid flows through the spool valve and through a third flow passage to a first side of the locking actuator to move the locking actuator to an unlocked position; and

after the locking actuator is in the unlocked position, the pressurized hydraulic fluid is diverted from the third flow passage to flow back to the spool valve and to the source.

2. The locking mechanism of claim 1, wherein hydraulic fluid flows from the first side of the locking actuator as the locking actuator moves to the locked position and passes through a pressure relief valve in a fourth flow passage back to the spool valve in the first position.

3. The locking mechanism of claim 2, wherein the hydraulic control circuit further includes a pressure-actuated sequence valve fluidly coupled to the spool valve in the second flow passage between the spool valve and the hydraulic motor, the sequence valve being configured to automatically open to allow fluid flow to the hydraulic motor above a first threshold pressure when the spool valve is in the first position and the locking actuator is in the locked position.

4. The locking mechanism of claim 3, wherein the hydraulic control circuit further includes a counter-balance valve and an associated bypass check valve fluidly coupled to the spool valve in the first flow passage between the spool valve and the second side of the locking actuator, the bypass check valve being configured to open to direct the pressurized hydraulic fluid around the counter-balance valve in a closed position to the second side of the locking actuator as the locking actuator is moved to the locked position with the spool valve in the first position, and the counter-balance valve remains closed as long as the pressure on the second side of the locking actuator is below a second threshold pressure.

5. The locking mechanism of claim 4, wherein the counter-balance valve is configured to open to allow hydraulic fluid from the second side of the locking actuator to flow back through the counter-balance valve if a large force on the locking actuator causes the pressure on the second side of the locking actuator to exceed the second threshold pressure.

6. The locking mechanism of claim 4, wherein hydraulic fluid flows from the second side of the locking actuator as the locking actuator moves to the unlocked position with the spool valve in the second position, and passes through the counter-balance valve in an open position in the first flow passage back to the spool valve in the second position.

7. The locking mechanism of claim 3, wherein the pressure-actuated sequence valve fluidly coupled to the spool valve in the second flow passage between the spool valve and the hydraulic motor remains in a closed position while the spool valve is in the second position and the locking actuator is in the unlocked position.

8. The locking mechanism of claim 7, wherein hydraulic fluid flowing from the spool valve in the second position through the third flow passage toward the locking actuator in the unlocked position is diverted through the pressure relief valve in the fourth flow passage back to the spool valve in the second position.

9. The locking mechanism of claim 4, wherein the counter-balance valve is in an open position in the first flow passage between the spool valve in the second position and the second side of the locking actuator while the locking actuator remains in the unlocked position.

10. A vibratory compactor, comprising:

a vibratory mechanism;

a hydraulic motor configured to drive the vibratory mechanism;

a removable base plate; and

a locking mechanism for selectively engaging the removable base plate to retain the removable base plate on the vibratory compactor, the locking mechanism comprising;

a locking actuator configured to alternately lock and unlock the base plate relative to the vibratory compactor; and

a hydraulic control circuit in fluid communication with a source of pressurized hydraulic fluid and the locking actuator, the hydraulic control circuit including;

a hydraulic pilot-pressure-actuated, 2-position spool valve, wherein the spool valve is configured to move to a first position when pressurized hydraulic fluid from the source is supplied to the spool valve in a first direction, and move to a second position when the pressurized hydraulic fluid from the source is supplied to the spool valve in a second direction, and wherein;

in the first position of the spool valve the pressurized hydraulic fluid flows through the spool valve and through a first flow passage to a second side of the locking actuator to move the locking actuator to a locked position; and

after the locking actuator is in the locked position, the pressurized hydraulic fluid flows through the spool valve and through a second flow passage to the hydraulic motor; and

in the second position of the spool valve the pressurized hydraulic fluid flows through the spool valve and through a third flow passage to a first side of the locking actuator to move the locking actuator to an unlocked position; and

after the locking actuator is in the unlocked position, the pressurized hydraulic fluid is diverted from the third flow passage to flow back to the spool valve and to the source.

11. The vibratory compactor of claim 10, wherein hydraulic fluid flows from the first side of the locking actuator as the locking actuator moves to the locked position and passes through a pressure relief valve in a fourth flow passage back to the spool valve in the first position.

12. The vibratory compactor of claim 11, wherein the hydraulic control circuit further includes a pressure-actuated sequence valve fluidly coupled to the spool valve in the second flow passage between the spool valve and the hydraulic motor, the sequence valve being configured to automatically open to allow fluid flow to the hydraulic motor above a first threshold pressure when the spool valve is in the first position and the locking actuator is in the locked position.

13. The vibratory compactor of claim 12, wherein the hydraulic control circuit further includes a counter-balance valve and an associated bypass check valve fluidly coupled to the spool valve in the first flow passage between the spool valve and the second side of the locking actuator, the bypass check valve being configured to open to direct the pressurized hydraulic fluid around the counter-balance valve in a closed position to the second side of the locking actuator as the locking actuator is moved to the locked position with the spool valve in the first position, and the counter-balance valve remains closed as long as the pressure on the second side of the locking actuator is below a second threshold pressure.

14. The vibratory compactor of claim 13, wherein the counter-balance valve is configured to open to allow hydraulic fluid from the second side of the locking actuator to flow back through the counter-balance valve if a large force on the locking actuator causes the pressure on the second side of the locking actuator to exceed the second threshold pressure.

15. The vibratory compactor of claim 13, wherein hydraulic fluid flows from the second side of the locking actuator as the locking actuator moves to the unlocked position with the spool valve in the second position, and passes through the counter-balance valve in an open position in the first flow passage back to the spool valve in the second position.

16. The vibratory compactor of claim 12, wherein the pressure-actuated sequence valve fluidly coupled to the spool valve in the second flow passage between the spool valve and the hydraulic motor remains in a closed position while the spool valve is in the second position and the locking actuator is in the unlocked position.

17. The vibratory compactor of claim 16, wherein hydraulic fluid flowing from the spool valve in the second position through the third flow passage toward the locking actuator in the unlocked position is diverted through the pressure relief valve in the fourth flow passage back to the spool valve in the second position.

18. The vibratory compactor of claim 13, wherein the counter-balance valve is in an open position in the first flow passage between the spool valve in the second position and the second side of the locking actuator while the locking actuator remains in the unlocked position.

19. A vibratory compactor, comprising:

a vibratory mechanism;

a hydraulic motor configured to drive the vibratory mechanism;

a removable base plate; and

a locking mechanism for selectively engaging the removable base plate to retain the removable base plate on the vibratory compactor, the locking mechanism comprising;

a locking actuator configured to alternately lock and unlock the base plate relative to the vibratory compactor; and

a hydraulic control circuit in fluid communication with a source of pressurized hydraulic fluid and the locking actuator, the hydraulic control circuit being configured such that the only control input received by the control circuit from outside of the control circuit is the direction of flow of the pressurized hydraulic fluid supplied to the control circuit from the source of pressurized hydraulic fluid, and wherein;

flow of the hydraulic fluid in a first direction causes the locking actuator to lock the base plate relative to the vibratory compactor, and the hydraulic motor operates to drive the vibratory mechanism; and

flow of the hydraulic fluid in a second direction opposite from the first direction causes the locking actuator to unlock the base plate relative to the vibratory compactor, and operation of the hydraulic motor is stopped.

20. The vibratory compactor of claim 19, wherein:

a pressure buildup in the hydraulic control circuit after the locking actuator is in a locked position automatically actuates a pressure-actuated sequence valve, which results in flow of the hydraulic fluid being diverted to the hydraulic motor.