Oil system for a diesel engine and method for operating a diesel engine

• US 9,926,820 B2
• Filed: 04/22/2016
• Issued: 03/27/2018
• Est. Priority Date: 04/22/2015
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Quix, Hans Guenter, Carberry, Brendan Patrick, Balenovic, Mario
• Primary Examiner(s): Dondero, William E
• Assistant Examiner(s): Reese, Robert T
• Application Number:
  US15/136,634
• Publication Number:
  US 20160312670A1
• Time in Patent Office: 704 Days
• CPC Class Codes: F01M 11/0004 Oilsumps
• CPC Class Codes: F01M 2001/165 according to fuel dilution in oil
• CPC Class Codes: F01M 2011/0029 with oil filters
• CPC Class Codes: F01M 2011/0037 with different oil compartments
• CPC Class Codes: F02D 2250/11 Oil dilution, i.e. prevention thereof or special controls according thereto
• CPC Class Codes: F02D 41/029 the exhaust gas treating apparatus being a particulate filter

Abstract

An example oil system is provided, including at least one oil chamber forming an oil sump, an oil reservoir, which is arranged separately from the oil chamber, and at least partially arranged at the same geodetic height as the oil chamber, and at least one fluid connection which connects the oil chamber to the oil reservoir. An electric shut-off unit may block the fluid connection of the oil chamber to the oil reservoir in a blocking state and at least partially release the same in a release state. In order to extend oil changing intervals, a number of regeneration operations and an estimate of an instantaneous degree of dilution of oil present in the oil chamber, may be used for activating the electric shut-off unit to connect or block the fluidic connection between the oil chamber and the oil reservoir.

Claims

1. An oil system of an engine coupled to at least one soot particle filter, comprising:

at least one oil chamber forming an oil sump;

at least one oil reservoir arranged separately from the oil chamber, the at least one oil reservoir at least partially arranged at the same geodetic height as the oil chamber;

at least one fluid connection fluidically connecting the oil chamber to the oil reservoir;

at least one electrically operable shut-off unit between the oil chamber and the oil reservoir, the at least one electrically operable shut-off unit blocking the at least one fluidic connection between the oil chamber and the oil reservoir in a blocking state and at least partially enabling fluidic connection between the oil chamber and the oil reservoir in a release state; and

at least one electronic unit connected to the electrically operable shut-off unit regulating the blocking state and the release state based on a number of regeneration operations of the at least one soot particle filter and based on a degree of dilution of an oil present in the oil chamber.

2. The oil system of claim 1, wherein at least one partition is arranged between the oil chamber and the oil reservoir, the at least one partition separating the oil chamber from the oil reservoir and the at least one fluid connection is formed on the at least one partition.

3. The oil system of claim 2, wherein the at least one fluid connection is arranged on a portion of the partition in a vicinity towards ground.

4. The oil system of claim 1, wherein the blocking state results when the electronic unit estimates a degree of dilution of the oil in the oil chamber below a threshold dilution.

5. The oil system of claim 4, wherein the release state results when the electronic unit estimates the degree of dilution of the oil in the oil chamber above the threshold dilution.

6. The oil system of claim 1, wherein a quality of the oil in the oil chamber is estimated by the electronic control unit, the quality of the oil above a threshold quality resulting in the blocking state and the quality of the oil below the threshold quality resulting in the release state.

7. The oil system of claim 1, wherein the electronic unit is configured to receive inputs conveying a temperature of the oil present in the oil chamber, a temperature of a coolant of a cooler of the engine, an oil level in the oil chamber, and an operating profile of the engine.

8. The oil system of claim 1, wherein the at least one shut-off unit is a-two way valve.

9. A method for operating an oil system of an engine comprising:

adjusting a shut-off unit via an actuator between an oil chamber and an oil reservoir based on a number of particulate filter regenerations and a degree of oil dilution in the oil chamber.

10. The method of claim 9, wherein adjusting the shut-off unit based on the number of particulate filter regenerations and the degree of oil dilution in the oil chamber comprises:

determining a maximum oil dilution based on the number of particulate filter regenerations;

determining a recovery rate of the oil in the oil chamber based on the maximum oil dilution; and

determining the degree of oil dilution in the oil chamber based on the maximum oil dilution and recovery rate.

11. The method of claim 10, wherein adjusting the shut-off unit comprises opening the shut-off unit to allow fluidic communication between the oil chamber and the oil reservoir responsive to the degree of oil dilution in the oil chamber exceeding a threshold dilution.

12. The method of claim 9, further comprising indicating an oil change based on the number of particulate filter regenerations reaching a maximum regeneration number.

13. The method of claim 9, further comprising suspending particulate filter regeneration at opening of the shut-off unit and resuming particulate filter regeneration at closing of the shut-off unit.

14. The method of claim 9, further comprising estimating the degree of oil dilution in the oil chamber based on the input parameters, including a temperature of the oil present in the oil chamber, a temperature of a coolant of a cooler of the engine, an oil level in the oil chamber, and on an operating profile of the engine.

15. A system, comprising:

a soot particle filter;

an oil chamber;

an oil reservoir at least partially arranged at the same geodetic height as the oil chamber;

a shut-off unit between the oil chamber and the oil reservoir; and

an electronic control unit connected to the shut-off unit, the electronic control unit including instructions executable to adjust a position of the shut-off unit based on a number of regeneration events of the soot particle filter and further based on an oil recovery rate.

16. The system of claim 15, wherein the electronic control unit includes instructions executable to estimate a quality of the oil based on the number of regeneration events and the oil recovery rate.

17. The system of claim 16, wherein the electronic control unit includes instructions executable to open the shut-off unit responsive to the quality of an oil in the oil chamber being below a threshold quality, enabling mixing of the oil between the oil chamber and the oil reservoir.

18. The system of claim 16, wherein the electronic control unit includes instructions executable to close the shut-off unit responsive to the quality of the oil in the oil chamber being above the threshold quality, blocking mixing of the oil between the oil chamber and the oil reservoir.

19. The system of claim 15, wherein the shut-off unit is a flap valve.