System and method for controlling at least one fan and a compressor

• US 9,927,138 B2
• Filed: 11/16/2015
• Issued: 03/27/2018
• Est. Priority Date: 08/12/2009
• Status: Active Grant

• Current Assignee: James Wiese
• Original Assignee: James Wiese
• Inventors: Wiese, James
• Primary Examiner(s): Laughlin, Nathan L
• Application Number:
  US14/942,219
• Publication Number:
  US 20160069581A1
• Time in Patent Office: 862 Days
• CPC Class Codes: F24F 11/0001 for ventilation F24F11/30 takes precedence
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/523 for displaying temperature data
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: F24F 11/86 by controlling compressors within refrigeration or heat pump circuits
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: F24F 2110/20 Humidity
• CPC Class Codes: F24F 2110/22 of the outside air
• CPC Class Codes: F24F 7/013 using wall or window fans, displacing air through the wall or window

Abstract

A system and method for controlling at least one fan and/or a compressor are described and shown. The system may comprise an electronic controller, an indoor sensor responsive to at least one characteristic of interior air, and an outdoor sensor responsive to at least one characteristic of exterior air. The electronic controller may cause at least one fan to be activated when interior air meets certain criteria relative to a set point and exterior air meets certain criteria relative to interior air. The method may comprise the steps of measuring at least one characteristic of exterior air, at least one characteristic of interior air, and activating at least one fan when the interior air meets certain criteria relative to a set point and the exterior air meets certain criteria relative to the interior air. A compressor may be selectively activated to provide air conditioning.

Claims

1. A control system comprising:

an electronic controller in communication with one or more fans and with a compressor;

wherein at least one fan of the fans selectively draws air from an exterior area having exterior air into an interior area having interior air, and

wherein the compressor helps selectively cool air circulated by at least one of the fans;

a control interface having a user selectable non-AC set point input and a separate user selectable AC set point input, the control interface in communication with the electronic controller and providing a user selected non-AC set point and a user selected AC set point to the controller, wherein the user selected AC set point indicates a higher dry bulb temperature than the user selected non-AC set point, and wherein the user selected non-AC set point is based on user interaction with the non-AC set point input and the user selected AC set point is based on user interaction with the AC set point input;

an indoor sensor located to be responsive to at least two characteristics of the interior air, the indoor sensor in communication with the electronic controller and communicating, to the electronic controller, indoor air data that is indicative of the two characteristics of the interior air;

an outdoor sensor located to be responsive to at least two characteristics of the exterior air, the outdoor sensor in communication with the electronic controller and communicating, to the electronic controller, exterior air data indicative of the two characteristics of the exterior air;

wherein the electronic controller is operable in at least a first mode, wherein in the first mode the electronic controller causes, in conjunction with the compressor being inactive, the intake fan to be activated and exterior air to be communicated from the exterior area into the interior area when;

the interior air data indicates a dry bulb temperature of the interior air is greater than the non-AC set point,

the exterior air data indicates a dry bulb temperature of the exterior air is less than the dry bulb temperature of the interior air, and

the exterior air data indicates a dew point of the exterior air is less than a dew point of the interior air;

wherein in the first mode the electronic controller further causes the compressor to be active and cool the interior air circulated by at least one of the fans when the interior air data indicates a dry bulb temperature of the interior air is greater than the AC set point and at least one of the following two conditions is met;

the exterior air data indicates a dry bulb temperature of the exterior air is greater than the dry bulb temperature of the interior air indicated by the interior air data, and

the exterior air data indicates a dew point of the exterior air is greater than a dew point of the interior air indicated by the interior air data.

2. The control system of claim 1, wherein the fans further include an exhaust fan that selectively expels the interior air into the exterior area.

3. The control system of claim 2, wherein in the first mode the electronic controller causes the exhaust fan to be active during at least a portion of the time that the compressor is inactive, the fan is activated and exterior air is being communicated from the exterior area into the interior area.

4. The control system of claim 1, wherein the fan is driveable at a plurality of speeds and wherein the electronic controller determines a speed of the plurality of speeds based on a differential between the non-AC set point and the indoor dry bulb temperature when the electronic controller causes the intake fan to be activated and exterior air to be communicated from the exterior area into the interior area in the first mode.

5. The control system of claim 1, wherein the electronic controller causes at least one barrier to be opened when the controller causes the fan to be activated and exterior air to be communicated from the exterior area into the interior area in the first mode;

and

wherein the barrier is closed during at least a portion of the time when the compressor is activated in the first mode.

6. The control system of claim 5, wherein when the barrier is closed the fan is isolated from the exterior air and the fan circulates the interior air over an evaporator coil and back into the interior area.

7. The control system of claim 6, wherein the fans further include an exhaust fan that selectively expels the interior air into the exterior area, and when the barrier is closed the exhaust fan selectively circulates the exterior air over a condensing coil and into the exterior area.

8. The control system of claim 7, wherein the exhaust fan expels the interior air into the exterior area when:

the interior air data indicates a dry bulb temperature of the interior air is greater than the non-AC set point,

the exterior air data indicates a dry bulb temperature of the exterior air is less than the dry bulb temperature of the interior air, and

the exterior air data indicates a dew point of the exterior air is less than a dew point of the interior air.

9. The control system of claim 1, wherein the fan and the compressor are housed in a window fan unit installable in a window.

10. The control system of claim 1, wherein in the first mode the compressor is only active when:

the interior air data indicates the dry bulb temperature of the interior air is greater than the AC set point and at least one of the following two conditions is met;

the exterior air data indicates a dry bulb temperature of the exterior air is greater than the dry bulb temperature of the interior air indicated by the interior air data, and

the exterior air data indicates a dew point of the exterior air is greater than a dew point of the interior air indicated by the interior air data.

11. The control system of claim 1, wherein in the first mode the electronic controller causes the intake fan to be activated and the compressor to be activated to cool exterior air pulled in by the intake fan when:

the interior air data indicates a dry bulb temperature of the interior air is greater than the AC set point,

the exterior air data indicates a dry bulb temperature of the exterior air is less than the dry bulb temperature of the interior air, and

the exterior air data indicates a dew point of the exterior air is less than a dew point of the interior air.

12. A method, comprising:

receiving, in response to user interaction with a control interface, a user selected non-AC set point and a user selected AC set point, the user selected AC set point indicating a higher dry bulb temperature than the user selected non-AC set point input;

receiving, from an indoor sensor, indoor sensor data that is indicative of at least two characteristics of interior air of an interior area;

receiving outdoor sensor data that is indicative of at least two characteristics of exterior air of an exterior area;

determining satisfaction of a first set of conditions, the first set of conditions including;

that the interior air data indicates a dry bulb temperature of the interior air is greater than the non-AC set point,

that the exterior air data indicates a dry bulb temperature of the exterior air is less than the dry bulb temperature of the interior air, and

that the exterior air data indicates a dew point of the exterior air is less than a dew point of the interior air;

in response to determining the satisfaction of the first set of conditions, activating a fan to draw exterior air into the interior area without activating a compressor;

determining satisfaction of a second set of conditions, the second set of conditions including;

that the interior air data indicates a dry bulb temperature of the interior air is greater than the AC set point, and

at least one of;

that the exterior air data indicates a dry bulb temperature of the exterior air is greater than the dry bulb temperature of the interior air indicated by the interior air data, and

that the exterior air data indicates a dew point of the exterior air is greater than a dew point of the interior air indicated by the interior air data;

in response to determining the satisfaction of the second set of conditions, activating the compressor to cool the interior air as it is circulated over an evaporator coil coupled to the compressor.

13. The method of claim 12, further comprising activating an exhaust fan in response to determining the satisfaction of the first set of conditions, the exhaust fan expelling the interior air into the exterior area when activated.

14. The method of claim 12, wherein the fan is driveable at a plurality of speeds and wherein the method further comprises:

determining a speed of the plurality of speeds based on a differential between the non-AC set point and the indoor dry bulb temperature when the first set of conditions is satisfied;

wherein activating the fan comprises activating the fan to be driven at the speed.

15. The method of claim 12, further comprising:

in response to determining the first set of conditions, opening at least one barrier between the fan and the exterior area.

16. The method of claim 15, wherein the barrier is closed during at least a portion of the time when the compressor is activated in response to determining satisfaction of the second set of conditions.

17. The method of claim 16, wherein when the barrier is closed the fan is isolated from the exterior air and the fan circulates the interior air over the evaporator coil and back into the interior area.

18. The method of claim 12, further comprising:

determining satisfaction of a third set of conditions, the third set of conditions including;

that the interior air data indicates a dry bulb temperature of the interior air is greater than the AC set point,

that the exterior air data indicates a dry bulb temperature of the exterior air is less than the dry bulb temperature of the interior air, and

that the exterior air data indicates a dew point of the exterior air is less than a dew point of the interior air; and

in response to determining the satisfaction of the third set of conditions, activating the fan to draw the exterior air into the interior area, and activating the compressor to cool the exterior air as it is circulated over the evaporator coil coupled to the compressor.

19. A method, comprising:

receiving, in response to user interaction with a control interface, a user selected non-AC set point and a user selected AC set point, the user selected AC set point indicating a higher dry bulb temperature than the user selected non-AC set point input;

receiving, from an indoor sensor, indoor sensor data that is indicative of at least two characteristics of interior air of an interior area;

receiving outdoor sensor data that is indicative of at least two characteristics of exterior air of an exterior area;

determining satisfaction of a first set of conditions, the first set of conditions including;

that the interior air data indicates a dry bulb temperature of the interior air is greater than the non-AC set point, but less than the AC set point,

that the exterior air data indicates a dry bulb temperature of the exterior air is less than the dry bulb temperature of the interior air, and

that the exterior air data indicates a dew point of the exterior air is less than a dew point of the interior air;

in response to determining the satisfaction of the first set of conditions, ensuring a barrier is open and activating a fan to draw exterior air into the interior area via an opening caused by the barrier being open without activating a compressor;

determining satisfaction of a second set of conditions, the second set of conditions including;

that the interior air data indicates a dry bulb temperature of the interior air is greater than the AC set point, and

at least one of;

that the exterior air data indicates a dry bulb temperature of the exterior air is greater than the dry bulb temperature of the interior air indicated by the interior air data, and

that the exterior air data indicates a dew point of the exterior air is greater than a dew point of the interior air indicated by the interior air data;

in response to determining the satisfaction of the second set of conditions, ensuring the barrier is closed and activating the compressor to cool the interior air as it is circulated over an evaporator coil coupled to the compressor;

determining satisfaction of a third set of conditions, the third set of conditions including;

that the interior air data indicates a dry bulb temperature of the interior air is greater than the AC set point,

that the exterior air data indicates a dry bulb temperature of the exterior air is less than the dry bulb temperature of the interior air, and

that the exterior air data indicates a dew point of the exterior air is less than a dew point of the interior air; and

in response to determining the satisfaction of the third set of conditions, ensuring the barrier is open and activating the fan to draw the exterior air into the interior area and activating the compressor to cool the exterior air as it is circulated over the evaporator coil coupled to the compressor.