Magnetic refrigeration system with unequal blows

• US 9,927,155 B2
• Filed: 12/11/2014
• Issued: 03/27/2018
• Est. Priority Date: 09/15/2014
• Status: Active Grant

• Current Assignee: Astronautics Corporation of America
• Original Assignee: Astronautics Corporation of America
• Inventors: Boeder, Andre Michael, Chell, Jeremy Jonathan, Jacobs, Steve Alan, Leonard, John Paul, Auringer, Jon Jay, Zimm, Carl Bruno, Mueller, Bryant Wayne
• Primary Examiner(s): Duke, Emmanuel
• Application Number:
  US14/567,835
• Publication Number:
  US 20160076797A1
• Time in Patent Office: 1,202 Days
• CPC Class Codes: F25B 21/00 Machines, plants or systems, using electric or magnetic effects
• CPC Class Codes: F25B 2321/0021 with a static fixed magnet
• CPC Class Codes: F25B 2321/0022 with a rotating or otherwise moving magnet
• CPC Class Codes: Y02B 30/00 Energy efficient heating, ventilation or air conditioning [HVAC]

Abstract

A magnetic refrigeration apparatus includes beds of magnetocaloric material with a hot side and a cold side. The apparatus also includes a magnet to apply a magnetic field to the beds, a heat transfer fluid, a pump to circulate the heat transfer fluid, a hot side heat exchanger, a cold side heat exchanger, and a controller to control the flow of heat transfer fluid from the cold side to the hot side of the beds when the magnetic field on the beds is high at an average flow rate of ΦH for a duration ΔtH. The controller also controls the flow of heat transfer fluid from the hot side of the beds to the cold side of the beds when the magnetic field on the beds is low at an average flow rate of ΦC for a duration ΔtC, where ΔtC>ΔtH and ΦC<ΦH.

Claims

1. A magnetic refrigeration system, comprising:

one or more beds of magnetocaloric material, each having a hot side and a cold side;

a magnet configured to apply a time-varying magnetic field to the one or more beds in a high state and a low state;

a heat transfer fluid;

a hot side heat exchanger (HHEX);

a cold side heat exchanger (CHEX);

a hot side valve and a cold side valve that are configured to control flow of the heat transfer fluid to the one or more beds of magnetocaloric material; and

a pump or a set of displacers configured to circulate the heat transfer fluid through the one or more beds, the HHEX, and the CHEX, wherein;

flow of the heat transfer fluid is controlled to be at an average flow rate of Φ

_H for a duration Δ

t_H from the cold side of the one or more beds to the hot side of the respective bed when the time-varying magnetic field applied to the respective bed is in the high state,

the flow of the heat transfer fluid is controlled to be at an average flow rate of Φ

_C for a duration Δ

t_C from the hot side of the one or more beds to the cold side of the respective bed when the time-varying magnetic field applied to the respective bed is in the low state,

Δ

t_C>

Δ

t_H and Φ

_C<

Φ

_H and Δ

t_HΦ

_H=Δ

t_CΦ

_C, and

Δ

t_H<

0.8×

Δ

t_C and Φ

_C<

0.8×

Φ

_H.

2. The magnetic refrigeration system of claim 1, wherein Δ

t_H<

0.5×

Δ

t_C and Φ

_C<

0.5×

Φ

_H.

3. The magnetic refrigeration system of claim 1, wherein the time-varying magnetic field applied to the one or more beds is accomplished by a relative rotation of the one or more beds and a magnetic field of the magnet.

4. The magnetic refrigeration system of claim 3, wherein the relative rotation of the one or more beds and the magnetic field of the magnet is accomplished by at least one of rotating the one or more beds into and out of the magnetic field of the magnet and rotating the magnetic field of the magnet about the one or more beds.

5. The magnetic refrigeration system of claim 1, wherein the flow of the heat transfer fluid is controlled to pass the heat transfer fluid through the HHEX when the time-varying magnetic field applied to the respective bed is in the high state, and the flow of the heat transfer fluid is controlled to pass the heat transfer fluid through the CHEX when the time-varying magnetic field applied to the respective bed is in the low state.

6. The magnetic refrigeration system of claim 1, wherein the magnet comprises a portion of an annular gap, and

wherein the portion of the annular gap has an angular extent that is proportional to a time duration that the magnet applies the time-varying magnetic field in the high state to a bed of the one or more beds.

7. The magnetic refrigeration system of claim 6, wherein the angular extent of the annular gap is less than 170 degrees.

8. The magnetic refrigeration system of claim 6, wherein the angular extent of the annular gap is less than 150 degrees.

9. The magnetic refrigeration system of claim 6, wherein the angular extent of the annular gap is less than 130 degrees.

10. The magnetic refrigeration system of claim 1, further comprising:

a hot blow fluid path with conduits of a first wetted diameter, wherein the hot blow fluid path is configured to direct the heat transfer fluid from the one or more beds to the HHEX; and

a cold blow fluid path with conduits of a second wetted diameter, wherein the cold blow fluid path is configured to direct the heat transfer fluid from the one or more beds to the CHEX,

wherein the first wetted diameter is greater than the second wetted diameter.

11. The magnetic refrigeration system of claim 1, wherein a valve configured to control the flow of the heat transfer fluid comprises a first rotor and a first stator,

wherein the first stator comprises an inner slot and an outer slot,

wherein the first rotor comprises inner holes corresponding to the inner slot of the first stator and outer holes corresponding to the outer slot of the first stator,

wherein the inner slot of the first stator is configured to uncover a portion of the inner holes of the first rotor, and the outer slot of the first stator is configured to uncover a portion of the outer holes of the first rotor, and

wherein each inner hole of the first rotor corresponds to an outer hole of the first rotor,

wherein the first stator and the first rotor are configured to rotate relative to each other such that if an inner hole of the first rotor is uncovered by the inner slot of the first stator, the corresponding outer hole of the first rotor is not uncovered by the outer slot of the first stator and if an outer hole of the first rotor is uncovered by the outer slot of the first stator, the corresponding inner hole of the first rotor is not uncovered by the outer slot of the first stator.

12. The magnetic refrigeration system of claim 11, wherein the inner slot of the first stator comprises a portion of a first annulus with a first angular extent, and

wherein the outer slot of the first stator comprises a portion of a second annulus with a second angular extent.

13. The magnetic refrigeration system of claim 12, wherein the first angular extent is greater than the second angular extent.

14. The magnetic refrigeration system of claim 12, wherein the first angular extent does not overlap the second angular extent.

15. The magnetic refrigeration system of claim 11, wherein the valve further comprises a second rotor and a second stator,

wherein the second stator comprises an inner slot and an outer slot,

wherein the second rotor comprises inner holes corresponding to the inner slot of the second stator and outer holes corresponding to the outer slot of the second stator,

wherein the inner slot of the second stator is configured to uncover a portion of the inner holes of the second rotor, and the outer slot of the second stator is configured to uncover a portion of the outer holes of the second rotor, and

wherein each inner hole of the second rotor corresponds to an outer hole of the second rotor,

wherein the second stator and the second rotor are configured to rotate relative to each other such that if an inner hole of the second rotor is uncovered by the inner slot of the second stator, the corresponding outer hole of the second rotor is not uncovered by the outer slot of the second stator and if an outer hole of the second rotor is uncovered by the outer slot of the second stator, the corresponding inner hole of the second rotor is not uncovered by the inner slot of the second stator.

16. The magnetic refrigeration system of claim 15, wherein the inner slot of the second stator comprises a portion of a third annulus with a third angular extent,

wherein the outer slot of the second stator comprises a portion of a fourth annulus with a fourth angular extent, and

wherein the third angular extent is greater than the fourth angular extent.

17. The magnetic refrigeration system of claim 1, wherein:

the one or more beds comprises three or more beds of magnetocaloric material; and

the magnetic refrigeration system further comprises;

a first inlet valve comprising a first part with a series of holes, each connected to the cold side of a bed of the three or more beds, and a second part with a slot fluidly connected to the CHEX;

a first outlet valve comprising a first part with a series of holes, each connected to the hot side of a bed of the three or more beds, and a second part with a slot fluidly connected to the HHEX;

a second inlet valve comprising a first part with a series of holes, each connected to a hot side of a bed of the three or more beds, and a second part with a slot fluidly connected to the HHEX; and

a second outlet valve comprising a first part with a series of holes, each connected to a cold side of a bed of the three or more beds, and a second part with a slot fluidly connected to the CHEX;

wherein the slot in the first inlet valve and the slot in the first outlet valve are configured to allow flow of the heat transfer fluid at the average flow rate of Φ

_H for the duration Δ

t_H from the cold side of each of the three or more beds to the hot side of each of the three or more beds when the magnetic field applied to the respective beds are in the high state, and

wherein the slot in the second inlet valve and the slot in the second outlet valve are configured to allow flow of the heat transfer fluid at the average flow rate of Φ

_C for the duration Δ

t_C from the hot side of each of the three or more beds to the cold side of each of the three or more beds when the magnetic field applied to the respective beds are in the low state.

18. The magnetic refrigeration system of claim 17, wherein the time-varying magnetic field applied to the three or more beds is accomplished by a relative rotation of the one or more beds and a magnetic field of the magnet.

19. The magnetic refrigeration system of claim 18, wherein the relative rotation of the one or more beds and the magnetic field of the magnet is accomplished by rotating the three or more beds into and out of the magnetic field of the magnet.

20. The magnetic refrigeration system of claim 18, wherein the relative rotation of the three or more beds and the magnetic field of the magnet is accomplished by rotating the magnetic field of the magnet about the one or more beds.

21. The magnetic refrigeration system of claim 17, where the magnet comprises a portion of an annular gap, and

wherein the portion of the annular gap has an angular extent that is proportional to a time duration that the magnet applies the time-varying magnetic field in the high state to a bed of the three or more beds.

22. The magnetic refrigeration system of claim 1, further comprising a fluid chilling heat exchanger (HEX), wherein the magnetic refrigeration system is configured to operate in a first mode and a second mode, and further wherein:

in the first mode of operation Δ

t_C>

Δ

t_H and Φ

_C<

Φ

_H and Δ

t_HΦ

_H=Δ

t_CΦ

_C; and

in the second mode of operation;

one or more valves are configured to direct a fraction f of the heat transfer fluid emerging from the cold side of each of the one or more beds to the HEX and to the hot side of the respective bed when the magnetic field applied to the respective bed is in the low state,

wherein Δ

t_C>

Δ

t_H and Δ

t_HΦ

_H=(1−

f)Δ

t_CΦ

_C.

23. A magnetic refrigeration apparatus, comprising:

three or more beds of magnetocaloric material, each having a hot side and a cold side;

a magnet configured to apply a time-varying magnetic field to the three or more beds a heat transfer fluid;

a hot side heat exchanger (HHEX);

a cold side heat exchanger (CHEX);

a pump or a set of displacers configured to circulate the heat transfer fluid through the three or more beds, the HHEX, and the CHEX;

a cold side valve with a first radius from a center of the cold side valve and a second radius from the center of the cold side valve comprising;

a first part with a first series of holes along the first radius and a second series of holes along the second radius, wherein the first series of holes each fluidly connect to a cold inlet conduit of each of the three or more beds, and wherein the second series of holes each connect to a cold outlet conduit of each of the three or more beds; and

a second part with a first slot along the first radius fluidly connected to an outlet of the CHEX and a second slot along the second radius fluidly connected to an inlet of the CHEX; and

a hot side valve with a third radius from a center of the hot side valve and a fourth radius from the center of the hot side valve comprising;

a first part with a third series of holes along the third radius and a fourth series of holes along the fourth radius, wherein the third series of holes each fluidly connect to a hot inlet conduit of each of the three or more beds, and wherein the fourth series of holes each fluidly connect to a hot outlet conduit of each of the three or more beds; and

a second part with a third slot along the third radius fluidly connected to an outlet of the HHEX and a fourth slot along the fourth radius fluidly connected to an inlet of the HHEX,

wherein the first slot, the second slot, the third slot, and the fourth slot are configured to allow flow of heat transfer fluid at an average flow rate of Φ

_H for a duration Δ

t_H from the cold side of each of the three or more beds to the hot side of the respective beds when the magnetic field applied to the respective beds is in the high state, and

wherein the first slot, the second slot, the third slot, and the fourth slot are further configured to allow flow of heat transfer fluid at an average flow rate of Φ

_C for a duration Δ

t_C from the hot side of each of the three or more beds to the cold side of the respective beds when the magnetic field applied to the respective beds is in the low state, and

wherein Δ

t_C>

Δ

t_H and Φ

_C<

Φ

_H and Δ

t_HΦ

_H=Δ

t_CΦ

_C.

24. The magnetic refrigeration system of claim 23, wherein the time-varying magnetic field applied to the three or more beds is accomplished by a relative rotation of the one or more beds and a magnetic field of the magnet.

25. The magnetic refrigeration system of claim 24, wherein the relative rotation of the three or more beds and the magnetic field of the magnet is accomplished by rotating the one or more beds into and out of the magnetic field of the magnet.

26. The magnetic refrigeration system of claim 24, wherein the relative rotation of the three or more beds and the magnetic field of the magnet is accomplished by rotating the magnetic field of the magnet about the one or more beds.

27. The magnetic refrigeration system of claim 23, where the magnet comprises a portion of an annular gap, and

wherein the portion of the annular gap has an angular extent that is proportional to a time duration that the magnet applies the time-varying magnetic field in the high state to a bed of the three or more beds.

28. A method comprising:

rotating a plurality of beds of magnetocaloric material into and out of a magnetic field of a magnet to create a time-varying magnetic field with a high state and a low state, wherein the time-varying magnetic field is applied to each of the plurality of beds, and

rotating a valve to control flow of a heat transfer fluid at an average flow rate of Φ

_H for a duration of Δ

t_H from a cold side of each of the plurality of beds to a hot side of the respective bed when the time-varying magnetic field applied to the respective bed is in the high state,

wherein rotating the valve also controls flow of the heat transfer fluid at an average flow rate of Φ

_C for a duration Δ

t_C from the hot side of each of the plurality of beds to the cold side of the respective bed when the time-varying magnetic field applied to the respective bed is in the low state,

wherein Δ

t_C>

Δ

t_H and Φ

_C<

Φ

_H and Δ

t_HΦ

_H=Δ

t_CΦ

_C, and

wherein Δ

t_H<

0.8×

Δ

t_C and Φ

_C<

0.8×

Φ

_H.

29. A method comprising:

rotating a magnetic field of a magnet about a plurality of beds of magnetocaloric material to create a time-varying magnetic field with respect to each of the plurality of beds with a high state and a low state, and

rotating a valve to control flow of a heat transfer fluid at an average flow rate of Φ

_H for a duration of Δ

t_H from a cold side of each of the plurality of beds to a hot side of the respective bed when the time-varying magnetic field applied to the respective bed is in the high state,

wherein rotating the valve also controls flow of the heat transfer fluid at an average flow rate of Φ

_C for a duration Δ

t_C from the hot side of each of the plurality of beds to the cold side of the respective bed when the time-varying magnetic field applied to the respective bed is in the low state, and

wherein Δ

t_C>

Δ

t_H and Φ

_C<

Φ

_H and Δ

t_HΦ

_H=Δ

t_CΦ

_C, and

wherein Δ

t_H<

0.8×

Δ

t_C and Φ

_C<

0.8×

Φ

_H.