Metamaterials-enhanced passive radiative cooling panel

• US 9,927,188 B2
• Filed: 06/15/2015
• Issued: 03/27/2018
• Est. Priority Date: 06/15/2015
• Status: Active Grant

• Current Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Original Assignee: Palo Alto Research Center, Inc. (Xerox Holdings Corp.)
• Inventors: Liu, Victor, Casse, Bernard D., Volkel, Armin R.
• Primary Examiner(s): Atkisson, Jianying
• Assistant Examiner(s): Attey, Joel
• Application Number:
  US14/740,009
• Publication Number:
  US 20160363396A1
• Time in Patent Office: 1,016 Days
• Field of Search: 165133
• CPC Class Codes: F28B 1/06 using air or other gas as the cooling medium
• CPC Class Codes: F28F 13/18 by applying coatings, e.g. radiation-absorbing, radiation-reflecting; by surface treatment, e.g. polishing
• CPC Class Codes: F28F 2013/001 Particular heat conductive materials, e.g. superconductive elements for thermal joints F28F2013/006
• CPC Class Codes: F28F 2245/06 having particular radiating, reflecting or absorbing features, e.g. for improving heat transfer by radiation
• CPC Class Codes: F28F 3/00 Plate-like or laminated elements; Assemblies of plate-like or laminated elements specially adapted for movement F28F5/00

Abstract

A low-cost passive radiative cooling panel includes an emitter layer disposed under an upper reflective layer, where the emitter layer includes metamaterial nanostructures (e.g., tapered nanopores) configured to dissipate heat in the form of radiant energy that is transmitted through the reflective layer into cold near-space. In an embodiment the emitter layer includes ultra-black material configured to emit, with an emissivity close to unity, radiant energy having wavelengths/frequencies that fall within known atmospheric transparency windows (e.g., 8-13 μm or 16-28 μm). In a practical embodiment the emitter layer is formed using a modified Anodic Aluminum Oxide (AAO) self-assembly technique followed by electroless plating that forms metal-plated tapered nanopores. The reflective layer includes a distributed Bragg reflector configured to reflect at least 94% of incident solar light while passing the emitted radiant energy, and in some embodiments is implemented using a low-cost, commercially available solar mirror film.

Claims

1. A passive radiative cooling panel comprising:

an emitter layer including a plurality of metamaterial nanostructures configured to dissipate heat by generating radiant energy that is emitted from a surface of the emitter layer, wherein the metamaterial nanostructures are further configured such that at least a portion of said generated radiant energy having wavelengths corresponding to one or more atmospheric transparency windows is emitted with an emissivity of at least 0.998;

an upper layer having a downward-facing surface facing the surface of the emitter layer and an opposing upward-facing surface, wherein the upper layer is configured to reflect incident solar radiation directed onto the upward-facing surface, and configured to transmit at least said portion of said radiant energy emitted from the emitter layer, whereby said portion of said radiant energy is transmitted through the upward-facing surface of the upper layer; and

wherein the emitter layer comprises a base material layer including an array of said metamaterial nanostructures, the array of metamaterial nanostructures comprises an array of tapered nanopores defined into the base material layer, a nominal width of each said tapered nanopore is equal to or less than 1 micron.

2. The passive radiative cooling panel according to claim 1, wherein the emitter layer comprises the base material layer including the array of said metamaterial nanostructures arranged in an ultra-black metamaterial-based pattern that is configured to generate said portion of said radiant energy with wavelengths corresponding to said one or more atmospheric transparency windows.

3. The passive radiative cooling panel according to claim 2, wherein the ultra-black metamaterial-based pattern is further configured to generate said portion of said radiant energy with wavelengths in the ranges including 8 μ

m to 13 μ

m and 16 μ

m to 28 μ

m.

4. The passive radiative cooling panel according to claim 2,

wherein the ultra-black material is configured to generate broadband radiant energy including both said portion of said radiant energy with wavelengths corresponding to said one or more atmospheric transparency windows, and also a non-atmospheric transparency windows (non-ATW) portion having wavelengths outside of said one or more atmospheric transparency windows, and wherein said upper layer is configured to block said non-ATW portion such that only said portion of said radiant energy is transmitted through the upward-facing surface of the upper layer.

5. The passive radiative cooling panel according to claim 2, wherein the ultra-black material is configured to only generate radiant energy with wavelengths corresponding to said one or more atmospheric transparency windows.

6. A passive radiative cooling panel comprising:

an emitter layer including an ultra-black material that is configured to convert thermal energy into radiant energy such that at least a portion of said radiant energy has wavelengths in the range of 8ym to said radiant energy is generated with an emissivity of at least 0.998;

an upper layer disposed to receive said radiant energy on a lower surface thereof, said upper layer being configured to reflect incident solar radiation directed onto an upper surface thereof, said upper layer further configured to pass therethrough said portion of said radiant energy having wavelengths in the range of 8 μ

m to 13 μ

m such that said emitted radiant energy portion is transmitted from said upper surface; and

wherein ultra-black material comprises an array of tapered nanopores defined into a base material layer, a nominal width of each said tapered nanopore is equal to or less than 1 micron.