Optical fiber cable with reinforcement

• US 9,927,588 B2
• Filed: 02/07/2017
• Issued: 03/27/2018
• Est. Priority Date: 10/18/2013
• Status: Active Grant

• Current Assignee: Corning Optical Communications LLC (Corning Incorporated)
• Original Assignee: Corning Optical Communications LLC (Corning Incorporated)
• Inventors: Blazer, Bradley Jerome, Gimblet, Michael John, Greenwood, III, Julian Latelle, Lail, Jason Clay, McAlpine, Warren Welborn, Mozdy, Eric John
• Primary Examiner(s): Radkowski, Peter
• Application Number:
  US15/426,537
• Publication Number:
  US 20170146757A1
• Time in Patent Office: 413 Days
• CPC Class Codes: G02B 6/4403 with ribbon structure G02B6/4429, G02B6/4439, G02B6/4479 take precedence
• CPC Class Codes: G02B 6/441 built up from sub-bundles G02B6/4429, G02B6/4439, G02B6/4479 take precedence
• CPC Class Codes: G02B 6/4413 Helical structure
• CPC Class Codes: G02B 6/443 Protective covering
• CPC Class Codes: G02B 6/4431 with provision in the protective covering, e.g. weak line, for gaining access to one or more fibres, e.g. for branching or tapping break-out terminations G02B6/4471
• CPC Class Codes: G02B 6/4432 with fibre reinforcements
• CPC Class Codes: G02B 6/4434 Central member to take up tensile loads
• CPC Class Codes: G02B 6/4435 Corrugated mantle

Abstract

An optical communication cable includes a cable body, a plurality of core elements located within the cable body, a reinforcement layer surrounding the plurality of core elements within the cable body, and a film surrounding the plurality of core elements. At least one of the plurality of core elements includes an elongate optical transmission element. The film provides an inwardly directed force onto the core elements, and a surface of the film is bonded to the reinforcement layer.

Claims

1. An optical communication cable, comprising:

a cable body including an inner surface defining a passage in the cable body;

an elongate central strength member located in the passage;

a plurality of elongate optical transmission elements wrapped around the elongate central strength member such that a portion of the length of the plurality of wrapped elongate optical transmission elements forms a spiral portion around the elongate central strength member;

armor comprising metal, the armor wrapped around the plurality of optical transmission elements such that the armor surrounds the plurality of optical transmission elements,

wherein the armor applies a radial inwardly-directed force to outer surfaces of the plurality of elongate optical transmission elements such that the armor acts to maintain the arrangement of the spiral portion of the wrapped elongate optical transmission elements, whereby in addition to providing structural support, the armor serves as a constraining element or constraining sleeve to bind the plurality of elongate optical transmission elements.

2. The optical communication cable of claim 1 wherein the radial inwardly-directed force contributes to normal force between the plurality of elongate optical transmission elements and the elongate central strength member, whereby the arrangement of the armor limits relative movement between the plurality of elongate optical transmission elements and the elongate central strength member by way of frictional force.

3. The optical communication cable of claim 1 wherein the armor is arranged to have an interference fit with the outer surfaces of the plurality of elongate optical transmission elements, and wherein the optical communication cable includes no helically wrapped binder between the armor and the plurality of elongate optical transmission elements.

4. The optical communication cable of claim 1 wherein the armor is formed from a corrugated metal material, and wherein the corrugated metal material is steel.

5. The optical communication cable of claim 1, wherein the armor is a rolled single sheet or a helically wrapped tape.

6. The optical communication cable of claim 1, wherein an outer surface of the armor is bonded to the cable body.

7. The optical communication cable of claim 6, wherein the cable body is a jacket comprising at least one of polyethylene, polyvinyl chloride, and polyvinylidene difluoride, the jacket further comprising at least one of coloring materials, UV-light blocking materials, burn resistance materials, wherein the plurality of elongate optical transmission elements are wrapped in an S-Z stranding pattern, wherein at least one of the plurality of optical transmission elements includes a buffer tube surrounding an optical fiber, and wherein the armor is in direct contact with an outer surface of the buffer tube.

8. The optical communication cable of claim 1, further comprising water absorbent particles coupled to an inside surface of the armor and in direct contact with the outer surfaces of the plurality of elongate optical transmission elements.

9. The optical communication cable of claim 1, wherein the armor comprises:

a first segment wrapped a portion of the distance around the plurality of elongate optical transmission elements, the first segment having a first lateral edge and an opposing second lateral edge; and

a second segment wrapped a portion of the distance around the plurality of elongate optical transmission elements, the second segment having a first lateral edge and an opposing second lateral edge.

10. The optical communication cable of claim 9 further comprising:

a first elongate member embedded in the cable body, wherein the first elongate member is aligned with and located exterior to the first lateral edge of the first segment; and

a second elongate member embedded in the cable body, wherein the second elongate member is aligned with and located exterior to the second lateral edge of the first segment;

wherein the first and second elongate members facilitate opening of the cable body and of the armor to provide access to the plurality of optical transmission elements located within the passage.

11. The optical communication cable of claim 1, the metal of the armor is a metal sheet that is wrapped circumferentially around the plurality of optical transmission elements such that a lateral edge of the metal sheet extends substantially parallel to a longitudinal axis of the cable.