Method and apparatus for fiber-laser output-beam shaping for beam combination

• US 9,927,621 B2
• Filed: 06/14/2016
• Issued: 03/27/2018
• Est. Priority Date: 02/18/2014
• Status: Active Grant

• Current Assignee: Lockheed Martin Corporation (Martin Marietta Corporation)
• Original Assignee: Lockheed Martin Corporation (Martin Marietta Corporation)
• Inventors: Honea, Eric C., Hu, Yongdan
• Primary Examiner(s): Martinez, Joseph P
• Application Number:
  US15/182,565
• Publication Number:
  US 20170068097A1
• Time in Patent Office: 651 Days
• CPC Class Codes: G02B 19/0023 at least one surface having optical power
• CPC Class Codes: G02B 19/0047 for use with a light source G02B19/009, G02B19/0095 take precedence; details of lighting devices in general F21V; non-semiconductor lasers having optical devices external to the laser cavity H01S3/005
• CPC Class Codes: G02B 27/0905 Dividing and/or superposing multiple light beams
• CPC Class Codes: G02B 27/0927 Systems for changing the beam intensity distribution, e.g. Gaussian to top-hat
• CPC Class Codes: G02B 27/0944 Diffractive optical elements, e.g. gratings, holograms gratings per se G02B5/18; holograms used as optical elements per se G02B5/32
• CPC Class Codes: G02B 27/1006 for splitting or combining different wavelengths G02B27/1086, G02B27/141 take precedence
• CPC Class Codes: G02B 27/1086 operating by diffraction only
• CPC Class Codes: G02B 27/30 Collimators
• CPC Class Codes: G02B 5/001 Axicons, waxicons, reflaxicons
• CPC Class Codes: H01S 3/005 Optical devices external to the laser cavity, specially adapted for lasers, e.g. for homogenisation of the beam or for manipulating laser pulses, e.g. pulse shaping shaping laser beam for working metal or other materials B23K26/06; optical elements, systems or apparatus in general G02B
• CPC Class Codes: H01S 3/067 Fibre lasers
• CPC Class Codes: H01S 3/2391 emitting at different wavelengths

Abstract

A method and apparatus for combining a plurality of laser beamlets to form a single annular beam using spectral beam combination. This invention includes a plurality of laser sources that emit a plurality of beamlets, wherein each one of the plurality of beamlets has a different wavelength; a beam annularizer that includes a plurality of optical units arranged to receive the beamlets, and configured to convert each beamlet into a respective annular beam that has an annular cross-sectional power profile; a beam-intersection transform element configured to point each respective one of the plurality of annular beams in an angular intersection arrangement toward a first location; and a spectral beam combiner at the first location configured to combine the plurality of wavelengths in the plurality of annular beams into a first annular spectrally combined beam.

Claims

1. A system for combining a plurality of laser beamlets to form a single annular beam using beam combination, the system comprising:

a plurality of laser sources that emit a plurality of beamlets, wherein each one of the plurality of beamlets has one of a plurality of different wavelengths;

a beam annularizer that includes a plurality of optical units arranged to receive the plurality of beamlets, and configured to convert each beamlet into a respective one of a first plurality of annular beams that each has an annular cross-sectional power profile; and

a beam combiner configured to receive all of the first plurality of annular beams and to combine the first plurality of annular beams into a first annular combined beam.

2. The system of claim 1, wherein the plurality of laser sources includes a plurality of optical-fiber lasers, wherein the plurality of optical units includes a plurality of fiber termination units, wherein each one of the plurality of fiber termination units is connected to a respective one of the plurality of optical-fiber lasers, and wherein each one of the plurality of fiber termination units includes a graded-index (GRIN) fiber element.

3. The system of claim 1, wherein the plurality of laser sources includes a plurality of optical-fiber lasers, wherein the plurality of optical units includes a plurality of fiber termination units, wherein each one of the plurality of fiber termination units is connected to a respective one of the plurality of optical-fiber lasers, and wherein each one of the plurality of fiber termination units includes an axicon.

4. The system of claim 1, wherein the plurality of laser sources includes a plurality of optical-fiber lasers, wherein the plurality of optical units includes a plurality of hollow endcaps, wherein each one of the plurality of hollow endcaps is connected to a respective one of the plurality of optical-fiber lasers, and wherein each one of the plurality of hollow endcaps includes an axicon.

5. The system of claim 1, wherein the plurality of laser sources includes a plurality of optical-fiber lasers, wherein the plurality of optical units includes a plurality of fiber termination units and a plurality of axicons, wherein each one of the plurality of fiber termination units is connected to a respective one of the plurality of optical-fiber lasers, wherein each one of the plurality of fiber termination units includes a GRIN fiber element, and wherein each one of the plurality of axicons is configured to receive a beamlet of the plurality of beamlets from a respective one of the plurality of fiber termination units.

6. The system of claim 1, wherein the plurality of optical units includes a plurality of smoothed helical phase plates.

7. The system of claim 1, wherein the plurality of laser sources includes a plurality of optical-fiber lasers, wherein the plurality of optical units includes a plurality of smoothed spiral phase plates, the system further comprising:

a transparent base plate having an input surface and an output surface, wherein the plurality of optical-fiber lasers are attached to the input surface of the transparent base plate, and wherein the plurality of smoothed spiral phase plates is attached to the output surface of the transparent base plate.

8. The system of claim 1, wherein the plurality of laser sources includes a plurality of optical-fiber lasers, each optical-fiber laser having an input end and an output end, wherein each respective one of the plurality of optical-fiber lasers includes a GRIN lens section coupled to the output end of the respective optical-fiber laser, wherein the plurality of optical units includes a plurality of axicons, the system further comprising:

a transparent base plate having an input surface and an output surface, wherein the GRIN lens section of each respective one of the plurality of optical-fiber lasers is attached to the input surface of the transparent base plate, and wherein the plurality of axicons is attached to the output surface of the transparent base plate.

9. The system of claim 1, wherein the plurality of laser sources includes a plurality of optical-fiber lasers, wherein the plurality of optical units includes a plurality of holographic annularizing optics, the system further comprising:

a transparent base plate having an input surface and a concave-shaped output surface, wherein the plurality of optical-fiber lasers are attached to the input surface of the transparent base plate, and wherein the plurality of holographic annularizing optics is attached to the concave-shaped output surface of the transparent base plate.

10. A method for combining a plurality of laser beamlets to form a single annular beam using beam combination, the method comprising:

emitting a plurality of laser beamlets, wherein each one of the plurality of beamlets has a different wavelength;

annularizing each respective one of the plurality of beamlets into a respective one of a first plurality of annular beams that each has an annular cross-sectional power profile; and

receiving and beam combining the first plurality of annular beams into a first annular combined beam.

11. The method of claim 10, wherein the emitting of the plurality of laser beamlets includes emitting the plurality of laser beamlets from a plurality of optical-fiber lasers, wherein the annularizing further includes:

providing a plurality of fiber termination units, wherein each one of the plurality of fiber termination units includes a graded-index (GRIN) fiber element; and

connecting each one of the plurality of fiber termination units to a respective one of the plurality of optical-fiber lasers.

12. The method of claim 10, wherein the emitting of the plurality of laser beamlets includes emitting the plurality of laser beamlets from a plurality of optical-fiber lasers, wherein the annularizing further includes:

providing a plurality of fiber termination units, wherein each one of the plurality of fiber termination units includes an axicon; and

connecting each one of the plurality of fiber termination units to a respective one of the plurality of optical-fiber lasers.

13. The method of claim 10, wherein the emitting of the plurality of laser beamlets includes emitting the plurality of laser beamlets from a plurality of optical-fiber lasers, wherein the annularizing further includes:

providing a plurality of fiber termination units, wherein each one of the plurality of fiber termination units includes a GRIN fiber element;

connecting each one of the plurality of fiber termination units to a respective one of the plurality of optical-fiber lasers;

providing a plurality of axicons; and

optically coupling each one of the plurality of axicons to receive a beamlet of the plurality of beamlets from a respective one of the plurality of fiber termination units.

14. The method of claim 10, wherein the emitting of the plurality of laser beamlets includes emitting the plurality of laser beamlets from a plurality of optical-fiber lasers, wherein the annularizing further includes:

providing a transparent base plate having an input surface and an output surface;

providing a plurality of smoothed spiral phase plates;

attaching the plurality of optical-fiber lasers to the input surface of the transparent base plate; and

attaching the plurality of smoothed spiral phase plates to the output surface of the transparent base plate.

15. The method of claim 14, wherein the providing of each respective one of the plurality of smoothed spiral phase plates includes:

forming a plurality of smoothed spiral phase plate areas as adjacent surface formations on a single substrate.

16. The method of claim 14, wherein the attaching of the plurality of optical-fiber lasers to the input surface includes fusing the plurality of optical-fiber lasers to the input surface.

17. The method of claim 10, wherein the emitting of the plurality of laser beamlets includes emitting the plurality of laser beamlets from a plurality of optical-fiber lasers, each optical-fiber laser having an input end and an output end, wherein the annularizing further includes:

providing a plurality of GRIN lens sections;

coupling each respective one of the plurality of optical-fiber lasers to a respective GRIN lens section of the plurality of GRIN lens sections;

providing a transparent base plate having an input surface and an output surface;

providing a plurality of axicons;

attaching the GRIN lens section of each respective one of the plurality of optical-fiber lasers to the input surface of the transparent base plate; and

attaching the plurality of axicons to the output surface of the transparent base plate.

18. The method of claim 10, wherein the plurality of laser sources includes a plurality of optical-fiber lasers, wherein the annularizing further includes:

providing a plurality of holographic annularizing optics;

providing a transparent base plate having an input surface and a concave-shaped output surface;

attaching the plurality of optical-fiber lasers to the input surface of the transparent base plate; and

attaching the plurality of holographic annularizing optics to the concave-shaped output surface of the transparent base plate.

19. A system for combining a plurality of laser beamlets to form a single annular beam using beam combination, the system comprising:

means for emitting a plurality of laser beamlets, wherein each one of the plurality of beamlets has a different wavelength;

means for annularizing each respective one of the plurality of beamlets into a respective one of a first plurality of annular beams that each has an annular cross-sectional power profile; and

means for receiving and beam combining the first plurality of annular beams into a first annular combined beam.

20. The system of claim 19, further comprising:

a mobile vehicle;

an electrical power supply mounted to the vehicle;

a laser controller mounted to the vehicle and operatively coupled to receive electrical power from the electrical power supply and operably coupled to power and control the plurality of laser sources;

a Cassegrain projector mounted to the vehicle and operatively coupled to receive the first annular combined beam and configured to form a collimated second annular output beam from the optical energy of the first annular combined beam; and

a beam-direction controller operably coupled to the Cassegrain projector and operable to direct the second annular output beam in one of a plurality of different possible directions relative to the vehicle.