DC power-supply device, motor drive device including the same, and refrigeration-cycle application device including the motor drive device

• US 9,929,636 B2
• Filed: 02/19/2014
• Issued: 03/27/2018
• Est. Priority Date: 02/19/2014
• Status: Active Grant

• Current Assignee: Mitsubishi Electric Corporation
• Original Assignee: Mitsubishi Electric Corporation
• Inventors: Shinomoto, Yosuke, Hatakeyama, Kazunori, Kamiya, Shota, Uemura, Keisuke
• Primary Examiner(s): Moody, Kyle J
• Application Number:
  US15/117,285
• Publication Number:
  US 20170016655A1
• Time in Patent Office: 1,497 Days
• CPC Class Codes: F25B 2600/021 Inverters therefor
• CPC Class Codes: F25B 49/025 Motor control arrangements
• CPC Class Codes: H02M 1/12 Arrangements for reducing harmonics from ac input or output
• CPC Class Codes: H02M 1/42 Circuits or arrangements for compensating for or adjusting power factor in converters or inverters
• CPC Class Codes: H02M 1/4216 operating from a three-phase input voltage H02M1/4233 takes precedence
• CPC Class Codes: H02M 1/4225 using a non-isolated boost converter
• CPC Class Codes: H02M 7/06 using discharge tubes without control electrode or semiconductor devices without control electrode
• CPC Class Codes: H02P 2201/09 Boost converter, i.e. DC-DC step up converter increasing the voltage between the supply and the inverter driving the motor general aspects of plural converters in cascade H02M
• CPC Class Codes: H02P 27/08 with pulse width modulation
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A first reactor is provided on the input side of a rectifying circuit that rectifies AC power (on the side of an AC power supply), and on the output side of the rectifying circuit (on the side of a load), first and second capacitors that are connected in series to each other, and first and second switching elements that switch between charging and not charging of the first and second capacitors, respectively, are provided, a second capacitor group in Y-connection, provided with three capacitors, each of which is connected to each phase-terminal of the first reactor on the side of the rectifying circuit, is connected to the midpoint of the first and second switching elements, and the output voltage to the load is boosted, while the on-duty of the first switching element and the on-duty of the second switching element are controlled to be equal to each other.

Claims

1. A DC power-supply device that converts an alternating current supplied from an AC power supply to a direct current, and that supplies the direct current to a load, the DC power-supply device comprising:

a rectifying circuit that rectifies the alternating current;

a first reactor that is inserted between the AC power supply and the rectifying circuit for each phase;

a first capacitor group that is provided with a first capacitor and a second capacitor connected in series to each other, and that is connected between output terminals to the load;

a switching element group that is provided with a first switching element and a second switching element connected in series to each other, and that is connected in parallel to between the rectifying circuit and the first capacitor group;

a backflow prevention unit that prevents a backflow of electric charge to the switching element group, where the electric charge is stored in the first capacitor group by an operation of the switching element group;

a second capacitor group that is provided with three capacitors, in each of which one end is electrically connected to a midpoint of the switching element group, and the other end is connected to each phase-terminal of the first reactor on a side of the rectifying circuit; and

a second reactor in which one end is connected to a connection point of the first reactor and the second capacitor group, and the other end is connected to the rectifying circuit, wherein

the DC power-supply device boosts an output voltage to the load, while controlling an on-duty of the first switching element, and an on-duty of the second switching element to be equal to each other, and

an inductance value of the second reactor is smaller than an inductance value of the first reactor.

2. The DC power-supply device according to claim 1, wherein the DC power-supply device has

a full-wave rectification mode in which the first switching element and the second switching element are controlled to an off state, and

a boost mode in which the first switching element and the second switching element are controlled to be on alternately.

3. The DC power-supply device according to claim 2, wherein in the boost mode, when a voltage of an alternating current supplied from the AC power supply is equal to or higher than a threshold value, the on-duty is less than 50%, and an interval is set during which the first switching element and the second switching element are turned off simultaneously.

4. The DC power-supply device according to claim 2, wherein in the boost mode, when a voltage of an alternating current supplied from the AC power supply is lower than a threshold value, the on-duty is equal to or greater than 50%, and an interval is set during which the first switching element and the second switching element are turned on simultaneously.

5. The DC power-supply device according to claim 2, further comprising an opening-closing unit that is connected between a midpoint of the switching element group and a midpoint of the first capacitor group.

6. The DC power-supply device according to claim 5, wherein when a short-circuit fault has occurred in any of the backflow prevention unit, the first switching element, and the second switching element, the opening-closing unit is controlled to be opened to operate the DC power-supply device in the full-wave rectification mode.

7. The DC power-supply device according to claim 1, wherein the first reactor and the second reactor are configured as a single magnetically-coupled reactor in which different core materials are magnetically coupled together.

8. The DC power-supply device according to claim 1, wherein at least one of the first switching element, the second switching element, and a semiconductor element constituting the backflow prevention unit is formed of a wide bandgap semiconductor.

9. The DC power-supply device according to claim 8, wherein the wide bandgap semiconductor is made of silicon carbide, a gallium nitride material, or diamond.

10. A motor drive device comprising the DC power-supply device according to claim 1, wherein

the motor drive device includes an inverter that drives a motor as the load.