Cloud based drive monitoring solution

• US 9,929,905 B2
• Filed: 04/04/2017
• Issued: 03/27/2018
• Est. Priority Date: 11/02/2012
• Status: Active Grant

• Current Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Original Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Inventors: Asenjo, Juan L., Maturana, Francisco
• Primary Examiner(s): Lim, Krisna
• Application Number:
  US15/478,761
• Publication Number:
  US 20170214575A1
• Time in Patent Office: 357 Days
• CPC Class Codes: G05B 19/048 Monitoring; Safety
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: G05B 2219/13 Plc programming
• CPC Class Codes: G05B 2219/31151 Lan local area network
• CPC Class Codes: G05B 2223/06 Remote monitoring
• CPC Class Codes: G05B 23/0297 Reconfiguration of monitoring system, e.g. use of virtual sensors; change monitoring method as a response to monitoring results
• CPC Class Codes: G06F 16/21 Design, administration or maintenance of databases
• CPC Class Codes: H04L 41/046 comprising network management agents or mobile agents therefor
• CPC Class Codes: H04L 41/0813 characterised by the conditions triggering a change of settings
• CPC Class Codes: H04L 43/04 Processing captured monitoring data, e.g. for logfile generation
• CPC Class Codes: H04L 43/0817 by checking functioning
• CPC Class Codes: Y02P 90/80 Management or planning

Abstract

A cloud-based remote monitoring system and method monitor one or more industrial devices of an industrial facility, including a local data historian located to monitor one or more parameters from the industrial devices, and store parameters in a local storage associated with the data historian, as well as a cloud agent located at the industrial facility to collect data indicative of a past and/or a present state of the industrial devices from the data historian local storage according a manifest specific to the industrial facility. The cloud agent sends the collected data to a remote cloud platform according to the manifest, and dynamically reconfigures the cloud agent without interrupting the collecting and the sending.

Claims

1. A cloud-based remote monitoring system for monitoring industrial devices of an industrial facility, comprising:

a data historian located at the industrial facility and configured to monitor one or more parameters in parameters archives received from the industrial devices, and store parameters in a local storage associated with the data historian; and

a cloud agent located at the industrial facility and configured to, by at least one processor;

collect data indicative of a past and/or a present state of the industrial devices from the local storage associated with the data historian according a manifest specific to the industrial facility,

send the collected data to a remote cloud platform according to the manifest, and

dynamically reconfigure the cloud agent without interrupting the collecting and the sending.

2. The system according to claim 1, wherein the local storage is a structured query language (SQL) server database.

3. The system according to claim 1, wherein the data historian monitors and stores historical data and live data values read from the industrial devices.

4. The system according to claim 1, wherein the manifest identifies which data to collect from each of the industrial devices.

5. The system according to claim 1, wherein the manifest identifies a send frequency for different types of data and/or industrial devices.

6. The system according to claim 1, wherein the manifest identifies priorities for sending different types of data, and wherein the cloud agent is further configured to send the collected data to the remote cloud platform according to the priorities.

7. The system according to claim 1, wherein the manifest identifies how the sent data is processed by the cloud platform.

8. The system according to claim 1, wherein the cloud agent includes:

a collection service that collects data indicative of the past and/or the present state of the industrial devices and stores the collected data in a queue, the stored data prioritized according to the manifest;

a queue processing service that sends the stored data to the cloud platform according to the priorities of the collected data.

9. The system according to claim 1, wherein the cloud agent is further configured to dynamically reconfigure the cloud agent, and dynamically reconfigure the cloud platform, to facilitate monitoring of new data parameters of new or existing industrial devices without interrupting the collecting and the sending.

10. The system according to claim 8, wherein the cloud agent is further configured to send a behavior assembly controlling the processing of collected data for the new data parameters to the cloud platform, wherein the cloud platform uses the behavior assembly to processed data including the new data parameters.

11. The system according to claim 1, wherein the cloud agent is further configured to dynamically reconfigure the cloud agent, through modification of the manifest, based on commands received remotely through the cloud platform.

12. A cloud-based remote monitoring for monitoring industrial devices of an industrial facility, the method comprising:

by a data historian located at the industrial facility;

monitoring one or more parameters in parameters archives received from the industrial devices, and

storing parameters in a local storage associated with the data historian; and

by at least one processor located at the industrial facility;

collecting data indicative of a past and/or a present state of the industrial devices from the local storage associated with the data historian according a manifest specific to the industrial facility,

collecting data indicative of a past and/or a present state of the industrial devices according a manifest specific to the industrial facility,

sending the collected data to a remote cloud platform according to the manifest, and

dynamically reconfiguring the at least one processor without interrupting the collecting and the sending.

13. The method according to claim 12, wherein the local storage is a structured query language (SQL) server database.

14. The system according to claim 12, wherein the data historian monitors and stores historical data and live data values read from the industrial devices.

15. The method according to claim 12, wherein the manifest identifies which data to collect from each of the industrial devices.

16. The method according to claim 12, wherein the manifest identifies the send frequency for different types of data and/or industrial devices.

17. The method according to claim 12, wherein the manifest identifies priorities for sending different types of data, the method further including sending the collected data to the remote cloud platform according to the priorities.

18. The method according to claim 12, wherein the manifest identifies how the sent data is processed by the cloud platform.

19. The method according to claim 12, further including dynamically reconfiguring the at least one processor, and dynamically reconfiguring the cloud platform, to facilitate monitoring of new data parameters of new or existing industrial devices without interrupting the collecting and the sending.

20. The method according to claim 19, further including sending a behavior assembly controlling the processing of collected data for the new data parameters to the cloud platform, wherein the cloud platform uses the behavior assembly to processed data including the new data parameters.