Method and system for monitoring and communicating fill rate of container

• US 9,930,429 B2
• Filed: 11/06/2014
• Issued: 03/27/2018
• Est. Priority Date: 11/06/2014
• Status: Active Grant

• Current Assignee: Enevo Oy
• Original Assignee: Enevo Oy
• Inventors: Keklinen, Fredrik
• Primary Examiner(s): WILSON, BRIAN P
• Application Number:
  US14/535,041
• Publication Number:
  US 20160134949A1
• Time in Patent Office: 1,237 Days
• Field of Search: 340601-626
• CPC Class Codes: B65F 2210/128 Data transmitting means
• CPC Class Codes: B65F 2210/1443 Electrical
• CPC Class Codes: B65F 2210/184 Weighing means
• CPC Class Codes: B65F 2210/20 Temperature sensing means
• CPC Class Codes: G01F 23/00 Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
• CPC Class Codes: H04Q 9/00 Arrangements in telecontrol or telemetry systems for selectively calling a substation from a main station, in which substation desired apparatus is selected for applying a control signal thereto or for obtaining measured values therefrom

Abstract

Disclosed is a method for monitoring a fill rate of a container and communicating it, which container comprises at least a first sensor which is a fill rate sensor. The method comprises receiving an operational model from a server, comprising a predefined maximum and/or minimum value of the fill rate. The method also comprises measuring the fill rate of the container. The method further comprises comparing the measured fill rate with the operational model. The method also comprises communicating the fill rate to the server, if the fill rate is equal or above the predefined maximum fill rate and/or if the fill rate is equal or below the predefined minimum fill rate.

Claims

1. A method for measuring a fill rate of a container and communicating the measured fill rate to a server, the container comprising a gauge affixed to the container, the gauge comprising a fill rate sensor configured to measure the fill rate of the container, a microcontroller communicatively coupled to the fill rate sensor and a transceiver device, the microcontroller and the transceiver device being in a normally non-active mode, the method comprising:

the gauge receiving and storing an operational model from the server, the operational model defining in the gauge;

a communication schedule for communication from the gauge to the server;

a pre-determined fill rate level for the container, the pre-determined fill rate level defining a predefined maximum value of the fill rate and a predefined minimum value of the fill rate; and

a wake-up signal for the gauge, the wake-up signal configured to initiate a communication comprising the measured fill rate from the gauge to the server outside of the communication schedule, wherein the wake-up signal is generated when the measured fill rate is equal to or above the predefined maximum value of the fill rate or is equal to or below the predefined minimum value of the fill rate,

the method further comprising the fill rate sensor;

measuring the fill rate of the container;

comparing the measured fill rate with the pre-determined fill rate level defined in the operational model; and

generating the wake-up signal to switch on the microcontroller and the transceiver device from the normally non-active mode to a transmitting mode in order to cause the gauge to transmit the communication comprising the measured fill rate to the server only if;

the measured fill rate is equal to or above the predefined maximum value of the fill rate defined in the operational model;

or

the measured fill rate is equal to or below the predefined minimum value of the fill rate defined in the operational model; and

receiving an updated operational model from the server in response to the transmitted communication comprising the measured fill rate, the updated operational model being used as the operational model for the gauge.

2. The method according to claim 1, wherein the fill rate sensor is selected from the group consisting of an ultrasonic sensor, an infrared sensor, a pressure sensor, a weight sensor, an ultra wideband radar sensor, a CCD camera sensor and a laser sensor.

3. The method according to claim 1, wherein the container further comprises at least a second sensor, and the method further includes:

measuring an acceleration of the second sensor, the second sensor comprising an accelerometer and the measured acceleration comprises acceleration data;

comparing the acceleration data to a baseline;

measuring the fill rate of the container after a pre-defined time has elapsed from the measurement of the acceleration of the second sensor and the acceleration data deviates from the baseline by more than a pre-defined percentage value; and

generating a wake-up signal to switch on the microcontroller and the transceiver device to communicate the fill rate measured after the pre-defined time to the server, if

the fill rate measured after the pre-defined time is equal to or below the predefined minimum value of the fill rate, indicating that the container has been emptied, and/or

the fill rate measured after the pre-defined time is equal to or above the predefined maximum value of the fill rate, indicating that the container has been filled.

4. The method according to claim 1, wherein the operational model further defines a predicted fill rate of the container as a function of time.

5. The method according to claim 4, wherein the operational model further defines allowed ranges for measurement data from at least one other sensor as a function of time.

6. The method according to claim 5, wherein the measurement data from the at least one other sensor is selected from a group consisting of accelerometer data, humidity data, ambient light data, temperature data and gas data.

7. The method according to claim 1, wherein the operational model further defines at least one measurement data combination configured to generate the wake-up signal, wherein the at least one measurement data combination comprises measurement data from different sensors.

8. The method according to claim 7, wherein the at least one measurement data combination comprises measurement data from an accelerometer and measurement data representing the fill rate.

9. The method according to claim 1, comprising, in conjunction with transmitting the communication comprising the measured fill rate to the server, communicating at least part of measured fill rate data collected since a previous communication.

10. The method according to claim 9, wherein the server updates the current operational model based at least on the measured fill rate and the measured fill rate data collected since the previous communication that is communicated to the server.

11. A system for measuring and communicating a fill rate of a container, the system comprising:

a gauge mounted on the container, the gauge comprising a fill rate sensor configured to measure the fill rate of the container, a microcontroller communicative coupled to the fill rate sensor and a transceiver, the microcontroller and the transceiver being in a normally non-active mode; and

a server communicably coupled to the gauge to provide an operational model to the gauge, the operational model defining in the gauge;

a communication schedule for communication from the gauge to the server;

a pre-determined fill rate level for the container, the pre-determined fill rate level defining a predefined maximum value of the fill rate and a predefined minimum value of the fill rate;

a wake-up signal for the gauge, the wake-up signal configured to initiate a communication comprising the measured fill rate from the gauge to the server outside of the communication schedule, wherein the wake-up signal is generated when the measured fill rate is equal to or above the predefined maximum value of the fill rate or is equal to or below the predefined minimum value of the fill rate;

wherein, based on the operational model the gauge is configured to measure the fill rate of the container with the fill rate sensor,

compare the measured fill rate with the pre-determined fill rate level defined in the operational model, and

generate the wake-up signal to cause the microcontroller and the transceiver to switch from the normally non-active mode to an active state in order for the gauge to transmit the communication comprising the measured fill rate to the server only if;

the measured fill rate is equal to or above the predefined maximum value of the fill rate defined in the operational model, or

the measured fill rate is equal to or below the predefined minimum value of the fill rate defined in the operational model; and

receiving an updated operational model from the server in response to the transmitted communication comprising the measured fill rate, the updated operational being used as the operational model for the gauge.

12. The system according to claim 11, wherein the fill rate sensor is selected from the group consisting of an ultrasonic sensor, an infrared sensor, a pressure sensor, a weight sensor, an ultra wideband radar sensor, a CCD camera sensor and a laser sensor.

13. The system according to claim 11, wherein the container further comprises at least a second sensor, the second sensor comprising an accelerometer and measured acceleration comprises acceleration data;

wherein the second sensor is configured to;

compare the acceleration data to a baseline and cause the fill rate sensor to measure the fill rate of the container after a pre-defined time has elapsed from the measurement of the acceleration of the second sensor and the acceleration data deviates from the baseline by more than a pre-defined percentage value; and

generate a wake up signal to cause the microcontroller and the transceiver to enable the gauge communicate the fill rate measured after the pre-defined time to the server, if the fill rate measured after the pre-defined time is equal to or below the predefined minimum value of the fill rate, indicating that the container has been emptied, and/or the fill rate measured after the pre-defined time is equal to or above the predefined maximum value of the fill rate, indicating that the container has been filled.

14. The system according to claim 11, wherein the operational model further defines a predicted fill rate of the container as a function of time.

15. The system according to claim 14, wherein the operational model further defines allowed ranges for measurement data from at least one other sensor as a function of time.