Spinal implant with expandable fixation

• US 9,931,222 B2
• Filed: 01/12/2015
• Issued: 04/03/2018
• Est. Priority Date: 02/22/2008
• Status: Active Grant

• Current Assignee: Howmedica Osteonics Corp. (Stryker Corporation)
• Original Assignee: Howmedica Osteonics Corp. (Stryker Corporation)
• Inventors: Grotz, R. Thomas, Pretti, Rudy A.
• Primary Examiner(s): Ku, Si Ming
• Application Number:
  US14/594,569
• Publication Number:
  US 20150134064A1
• Time in Patent Office: 1,177 Days
• Field of Search: 623 1711- 1716, 606287
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2/484 Fluid means, i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/30378 Spherically-shaped protrusion and recess
• CPC Class Codes: A61F 2002/30505 spring biased
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/3055 for adjusting length
• CPC Class Codes: A61F 2002/30556 for adjusting thickness
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30583 filled with hardenable fluid, e.g. curable in-situ
• CPC Class Codes: A61F 2002/30601 telescopic
• CPC Class Codes: A61F 2002/30841 Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2002/4666 for measuring force, pressure or mechanical tension
• CPC Class Codes: A61F 2002/4693 hydraulic
• CPC Class Codes: A61F 2210/0085 hardenable in situ, e.g. epoxy resins
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0033 made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2250/0006 for adjusting angular orientation
• CPC Class Codes: A61F 2250/0009 : for adjusting thickness
• CPC Class Codes: A61F 2310/00023 : Titanium or titanium-based alloys, e.g. Ti-Ni alloys

Abstract

A spinal implant which is configured to be deployed between adjacent vertebral bodies. The implant has at least one fixation element with a retracted configuration to facilitate deployment of the implant and an extended configuration so as to engage a surface of an adjacent vertebral body and secure the implant between two vertebral bodies. Preferably, the implant is expandable and has a minimal dimension in its unexpanded state that is smaller than the dimensions of the neuroforamen through which it must pass to be deployed within the intervertebral space. Once within the space between vertebral bodies, the implant can be expanded so as to engage the endplates of the adjacent vertebrae to effectively distract the anterior disc space, stabilize the motion segments and eliminate pathologic spine motion. Angular deformities can be corrected, and natural curvatures restored and maintained.

Claims

1. A spinal implant for placement in a space between opposed first and second vertebral bodies, the implant comprising:

a first end plate having a first surface for engaging a first vertebral body;

at least two separate second end plates having respective second surfaces for engaging a second vertebral body, such that the at least two separate second end plates are independently movable with respect to the first end plate, with each of the at least two separate second end plates being adapted to independently change angles with respect to the first end plate; and

at least two extendable fixation elements, each having a distal tip, a contracted configuration within the implant to facilitate deployment of the implant between the first and second vertebral bodies, and an extended configuration to extend each distal tip beyond one of the at least two second surfaces to engage the second vertebral body and to fix the implant within the space between the first and second vertebral bodies;

wherein each of the at least two separate second end plates are adapted to independently change angles with respect to the first end plate about a respective pivot point that is fixed with respect to the respective second end plate, such that each of the second end plates are constrained to pivot about the respective pivot point.

2. The implant of claim 1, wherein the at least two extendable fixation elements are independently extendable.

3. The implant of claim 2, wherein the at least two extendable fixation elements are laterally spaced apart from one another to define a central cavity in at least the contracted configuration between the at least two extendable fixation elements, the first surface, and the at least two second surfaces, the cavity configured to receive bone graft material for infusion from the cavity into the space between the vertebral bodies.

4. The implant of claim 1, wherein the first end plate is part of a base member and the at least two separate second end plates comprise at least two pressure applying members, wherein at least two support members cooperate with the base and are each coupled to one of the at least two pressure applying members.

5. The implant of claim 4, wherein the at least two extendable fixation elements and the at least two support members are adapted to be extended by fluid.

6. The implant of claim 4, wherein each of the at least two pressure applying members has at least one passageway through which the distal tip of each extendable fixation element extends to engage the second vertebral body.

7. The implant of claim 6, wherein each extendable fixation element is extendable independent of one of the at least two support members.

8. The implant of claim 6, wherein each extendable fixation element is slidably disposed within a bore of an extendable member.

9. The implant of claim 6, wherein:

the base member defines at least two cylinders configured to sealingly receive the at least two support members;

the central cavity is defined between the at least two cylinders, open to the space between the vertebral bodies; and

the at least two support members each define an internal cylinder configured to sealingly receive the extendable fixation elements.

10. The implant of claim 9, wherein at least two of the at least two support members are adapted to be independently extended.

11. The implant of claim 9, wherein the at least two support members are coupled to the respective pressure applying members with ball shaped connections.

12. A spinal implant for placement in an intervertebral space between opposed vertebral bodies, comprising:

a base member defining first and second spaced apart cylinders;

first and second extendable members disposed, respectively, in the first and second cylinders;

first and second extendable fixation elements disposed, respectively, in the first and second extendable members; and

two separate pressure applying plates cooperating with the respective first and second extendable members, the two separate pressure applying plates being independently movable with respect to the base member, with each of the two separate pressure applying plates being adapted to independently change angles with respect to the base member, the two separate pressure applying plates being disposed opposite the base member to define a central cavity configured to receive bone graft material between the first and second cylinders and between the base member and the pressure applying plates, the central cavity being open at a first end and a second end to the intervertebral space for communication therewith, the central cavity having an axis between the first end and the second end transverse to the direction of extension of the extendable members;

wherein each of the two separate pressure applying plates are adapted to independently change angles with respect to the base member about a respective pivot point that is fixed with respect to the respective pressure applying plate, such that each of the pressure applying plates are constrained to pivot about the respective pivot point.

13. The spinal implant of claim 12, wherein:

the base member has an outer surface opposite the central cavity configured for engaging a surface of a vertebral body; and

the pressure applying plates have respective outer surfaces opposite the central cavity configured for engaging a surface of a vertebral body.

14. The spinal implant of claim 13, wherein the extendable members and extendable fixation elements are extendable by fluid pressure exerted within the cylinders.

15. The spinal implant of claim 12, wherein the central cavity is configured for infusion of bone graft material into an intervertebral space.

16. A spinal implant for placement in a space between opposed first and second vertebral bodies, the implant comprising:

a first end plate having a first surface for engaging a first vertebral body;

a second end plate having a second surface for engaging a second vertebral body;

a third end plate having a third surface for engaging the second vertebral body;

a first extendable support member coupled to the first end plate and the second end plate, the first extendable support member being extendable so as to move the second end plate away from the first end plate; and

a second extendable support member coupled to the first end plate and the third end plate, the second extendable support member being extendable so as to move the third end plate away from the first end plate;

wherein the first and second extendable support members are individually extendable so as to individually move the respective second and third end plates with respect to the first end plate;

wherein the first and second extendable support members are pivotably coupled to the respective second and third end plates such that the second and third end plates can independently change angles with respect to the first end plate; and

wherein the first extendable support member is pivotably coupled to the second end plate at a first pivot point that is fixed with respect to the second end plate, such that the second end plate is constrained to pivot about the first pivot point, and wherein the second extendable support member is pivotably coupled to the third end plate at a second pivot point that is fixed with respect to the third end plate, such that the third end plate is constrained to pivot about the second pivot point.

17. The implant of claim 16, wherein the first and second extendable support members are laterally spaced apart from one another to define a central cavity therebetween, the cavity configured to receive bone graft material for infusion from the central cavity into an intervertebral space between the first and second vertebral bodies.

18. The implant of claim 16, wherein the first and second extendable support members are extendable by a pressurized fluid.

19. The implant of claim 16, further comprising:

a first extendable fixation element having a distal tip; and

a second extendable fixation element having a distal tip;

wherein the first and second extendable fixation elements each have a contracted configuration, in which the respective extendable fixation element is disposed within the implant, and an extended configuration, in which the distal tip of the respective extendable fixation element extends beyond the respective second and third surface to engage the second vertebral body.

20. The implant of claim 19, wherein the first and second extendable fixation elements are extendable by a pressurized fluid.

21. The implant of claim 20, wherein the first and second extendable support members are extendable by the same pressurized fluid as the first and second extendable fixation elements.

22. The implant of claim 19, wherein the first extendable fixation element is slidably disposed within a first bore of the first extendable support member, and wherein the second extendable fixation element is slidably disposed within a second bore of the second extendable support member.