Method and device for switching a particulate material flow in the construction of models in layers

• US 9,931,762 B2
• Filed: 09/03/2015
• Issued: 04/03/2018
• Est. Priority Date: 06/22/2009
• Status: Active Grant

• Current Assignee: Voxeljet AG
• Original Assignee: Voxeljet AG
• Inventors: Hartmann, Andreas Dominik
• Primary Examiner(s): Theisen, Mary Lynn F
• Application Number:
  US14/844,337
• Publication Number:
  US 20150375418A1
• Time in Patent Office: 943 Days
• Field of Search: None
• CPC Class Codes: B28B 1/001 Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material selective deposition modelling of metallic powder B22F10/00; rapid manufacturing of 3D objects in general and in particular of plastics B29C64/00
• CPC Class Codes: B28B 17/04 Exhausting or laying dust
• CPC Class Codes: B29C 31/02 Dispensing from vessels, e.g. hoppers into a mould cavity B29C31/04; large containers characterised by discharge means B65D88/28, B65D88/54
• CPC Class Codes: B29C 64/165 using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
• CPC Class Codes: B29C 64/321 Feeding
• CPC Class Codes: B29C 64/329 using hoppers
• CPC Class Codes: B33Y 10/00 Processes of additive manufacturing
• CPC Class Codes: B33Y 30/00 Apparatus for additive manufacturing; Details thereof or accessories therefor
• CPC Class Codes: B33Y 40/00 Auxiliary operations or equipment, e.g. for material handling
• CPC Class Codes: Y10T 137/0396 Involving pressure control
• CPC Class Codes: Y10T 137/8593 Systems

Abstract

The invention relates to a method for switching a particulate material flow in the construction of models in layers, wherein particulate materials (4) are fed to a subsequent method step from a container (1) having an opening in the direction of a workpiece platform. The particles (14) in the container (1) are exposed to a vacuum and to overpressure.

Claims

1. A method for construction of models in layers comprising the steps of:

applying a first layer of a particulate material to a workpiece platform using a coating device;

feeding particulate material from a filling device to the coating device through a downward facing opening in the filling device;

applying a second layer of particulate material to the workpiece platform using the coating device;

wherein the filling device includes a container having opposing first and second side walls and a connector connected to the first side wall;

wherein the first side wall has a length; and

the process includes applying excess pressure to the particulate material in the filling device through a plurality of opening along the length of the first side wall.

2. The method of claim 1, wherein the method includes a step of injecting humidified air through the plurality of openings in the first side wall.

3. The method of claim 2, wherein the particulate material includes sand.

4. The method of claim 3, wherein the sand is mixed with a hardener.

5. The method of claim 1, wherein the method includes injecting one or more reaction components into the container of the filling device through the openings in the first side wall.

6. The method of claim 1, wherein the filling device includes a connector connected to the second side wall and a length of the second side wall has a plurality of openings along the length, wherein the process includes applying excess pressure through the plurality of openings along the length of both the first and second side walls.

7. The method of claim 6, wherein multiple nozzles are connected to the first side wall, and the method includes applying excess pressure through different nozzles at different times.

8. The method of claim 7, wherein the particulate material includes a moist powder material.

9. The method of claim 6, wherein the method includes controlling the flow of the particulate material from the filling device by applying a vacuum through the plurality of openings of the opposing side walls and forming a bridge of the particulate material.

10. The method of claim 9, wherein the method includes destroying the bridge of particulate material with excess pressure.

11. An apparatus for production of three-dimensional models comprising:

a workpiece platform for receiving a particulate material in layers;

a coating device for repeated application of the layers of the particulate material over the workpiece platform;

a print head for selectively imprinting a binder material on the layers of the particulate material;

a filling device for filling the coating device with the particulate material, wherein the filling device includes a container having opposing first and second side walls and an opening in a downward direction for feeding the particulate material to the coating device, wherein the filling device includes a means for exposing the particulate material to a vacuum and/or an excess pressure at least one connector to each of the opposing side walls for

i) providing the vacuum from the opposing walls to the particulate material between the opposing side walls;

or

ii) providing the excess pressure from each of the opposing side walls to the particulate material between the opposing side walls;

wherein each of the opposing side walls have a plurality of openings for applying the vacuum and/or the excess pressure along a length of the opposing side walls.

12. The apparatus of claim 11, wherein the apparatus includes a means for applying vacuum to the container and a means for applying excess pressure to the container.

13. The apparatus of claim 11, wherein the apparatus includes a plurality of nozzles connected at different locations along the length of the first side wall.

14. The apparatus of claim 13, wherein the apparatus includes a controller for controlling the flow through the nozzles so that flow through different nozzles may occur at different times.

15. The apparatus of claim 11, wherein the exposure to excess pressure occurs by means of porous materials provided in or on the container, the pore width of which is smaller than the smallest diameter of the particulate material.

16. The apparatus of claim 15, wherein the apparatus includes a plurality of nozzles connected to the first side wall, wherein the nozzles are individually controllable via independent valves.

17. An apparatus for production of three-dimensional models comprising:

a workpiece platform for receiving a particulate material in layers;

a coating device for repeated application of the layers of the particulate material over the workpiece platform;

a print head for selectively imprinting a binder material on the layers of the particulate material;

a filling device for filling the coating device with the particulate material, wherein the filling device includes a container having opposing first and second side walls and an opening in a downward direction for feeding the particulate material to the coating device, wherein the filling device includes a means for exposing the particulate material to an excess pressure including a plurality of connector to the first side wall for providing the excess pressure to the particulate material between the opposing side walls;

wherein the first side wall has a plurality of openings for applying the excess pressure along a length of the first side wall.

18. The apparatus of claim 17, wherein the apparatus includes a plurality of nozzles connected to different connectors along the length of the first side wall.

19. The apparatus of claim 17, wherein the exposure to the excess pressure occurs by means of porous materials provided in or on the container, the pore width of which is smaller than the smallest diameter of the particulate material.

20. The method of claim 19, wherein the apparatus includes a plurality of nozzles connected to the first side wall, wherein the nozzles are individually controllable via independent valves.