Soft front cockpit cover

• US 9,931,921 B2
• Filed: 09/26/2016
• Issued: 04/03/2018
• Est. Priority Date: 04/02/2013
• Status: Active Grant

• Current Assignee: Bestop Incorporated
• Original Assignee: Bestop Incorporated
• Inventors: Haberkamp, William H., Stickles, George C., Junkin, Duane C.
• Primary Examiner(s): Pedder, Dennis H
• Application Number:
  US15/276,386
• Publication Number:
  US 20170021705A1
• Time in Patent Office: 554 Days
• Field of Search: 296219, 296218
• CPC Class Codes: B60J 10/90 specially adapted for non-fixed roofs, e.g. foldable roofs or removable hard-tops
• CPC Class Codes: B60J 7/10 readily detachable, e.g. tarpaulins with frames, or fastenings for tarpaulins covering of loads on vehicles by tarpaulins B60P7/04
• CPC Class Codes: B60J 7/12 foldable; Tensioning mechanisms therefor, e.g. struts B60J7/10, B60J7/20 take precedence
• CPC Class Codes: B60J 7/1291 Soft tops for closed vehicle bodies

Abstract

A soft panel top assembly for a vehicle in sealing engagement with a hard top portion of a roof. The soft panel top assembly has a fixed portion attached to the vehicle and a lightweight pivotal portion that folds back to provide a quick and easy open air effect. Two door rails of the soft panel top assembly are connected to the vehicle. Two side rail linkage assemblies are attached to the header, which is secured to a windshield frame when in a closed position, and are connected at pivot points created with a bracket attached to the door rails to allow the pivotal portion to pivot to an open position. The soft panel top assembly includes a rear header that is lightweight and has a sealing arrangement that engages with the hard top roof portion and existing seal of the hard top roof portion to provide a weatherproof seal.

Claims

1. A soft panel top assembly for a vehicle having a windshield frame with side members extending therefrom and a cross member operably connecting the side members adjacent to the rear of a front cockpit of the vehicle, the soft panel top assembly comprising:

at least two door rails attached to the side members of the vehicle;

a pivotable portion pivotally connected to the at least two door rails;

a header connected to the pivotable portion and adapted to selectively connect to the windshield frame;

a rear header assembly operably coupled to the side members and the cross member, said rear header assembly including a sealing system in sealing engagement with at least one hard top seal of a hardtop roof portion to provide a weather tight seal wherein the rear header assembly includes a rear header portion that is a lightweight molded material that is a single piece or a plurality of pieces operably connected together; and

a cover that is a soft skin roof top cover, said cover operably connected to the header and rear header, where pivoting the pivotable portion allows the cover to move between a closed position and an open position.

2. The soft panel top assembly of claim 1, wherein the sealing system includes at least one rear header seal that is pressed between the hard top roof portion and the rear header assembly.

3. The soft panel top assembly of claim 2, wherein when the rear header assembly is installed onto the vehicle, the at least one hard top seal comes into contact with and pushes the at least one rear header seal upward between an edge of the rear header assembly and a substantially vertical surface of the hard top roof portion.

4. The soft panel top assembly of claim 2, wherein the at least one rear header seal is selected from the group consisting of open cell foam, a closed cell foam material, ethylene propylene diene monomer, thermoplastic elastomers, thermoplastic vulcanizate a foam rubber, an extruded rubber, a formed/molded rubber mucket, and a silicone material.

5. The soft panel top assembly of claim 2, wherein the at least one rear header seal is a closed cell foam and less stiff than the at least one hard top seal.

6. The soft panel top assembly of claim 1, wherein the sealing system includes at least one tertiary seal operably connected to the rear header assembly, said at least one tertiary seal is a continuous strip along the length of the rear header assembly to provide a back-up weather resistant seal.

7. The soft panel top assembly of claim 1, wherein the rear header assembly further comprises:

at least one upper rear header;

at least one retainer operably connected to the cover and to the upper rear header;

at least one rear header seal having an attachment portion and a sealing portion, said sealing portion being a bulbous;

at least one binding retainer operably connected to the at least one retainer and to the attachment portion of the at least one rear header seal such that the at least one retainer and the attachment portion are sandwiched together operable to retain the at least one rear seal;

wherein the at least one binding retainer, attachment portion and binding retainer are sewn together, bonded, and/or adhered together; and

wherein said sealing portion is located substantially between the binding retainer and the hard top roof portion and in contact with the at least one hard top seal to provide the weather tight seal.

8. The soft panel top assembly of claim 7, wherein the rear header assembly is additionally in sealing engagement with at least one other seal of the hard top portion to provide a weather tight seal.

9. The soft panel top assembly of claim 1, wherein the rear header portion is three to five pieces operably connected together by at least one fastener, bonded and/or with adhesive.

10. The soft panel top assembly of claim 1, wherein the rear header portion is three molded pieces operably connected together by at least one fastener, bonded and/or with adhesive.

11. The soft panel top assembly of claim 1, wherein the pivotable portion further comprises two side rail linkage assemblies to provide the pivotable connection with the two door rails and allow the cover to move between a closed position and an open position.

12. The soft panel top assembly of claim 11, further comprising at least one bracket connected to each of the two door rails to provide at least one pivot point on each of the two door rails.

13. The soft panel top assembly of claim 11, wherein the pivotable portion further comprises:

a first fabric management bow operably connected to each side rail linkage assembly and to the cover to manage fabric of the cover during movement of the cover between the open and closed positions and to minimize fabric movement when the soft panel top assembly is in the closed position; and

a second fabric management bow operably fixedly connected to said rear header to at least minimize fabric movement when the soft panel top assembly is in the closed position.

14. The soft panel top assembly of claim 11, wherein the side rail linkage assemblies each further comprise:

a first link fixedly connected to the header, said first link also pivotably connected to one of said brackets at a pivot point on the bracket, said first link pivotable about the pivot point;

a third link pivotably connected to the bracket at a rearward pivot point on the bracket, said third link pivotable about the rearward pivot point;

a second link pivotably connected to the first link first link at a third pivot point, said second link also pivotably connected to the third link at a fourth pivot point,

a limiting stop operably connected to one of the links;

wherein the bracket, first link, second link, and third link arrangement coordinates pivotable movement of the pivotable portion between the open and closed positions, and the limiting stop prevents the pivotable portion, other than the cover, from contacting the hard top roof portion to prevent damage.

15. The soft panel top assembly of claim 1, further comprising:

at least one front corner seal affixed to each door rail; and

/or

at least one rear corner seal affixed to each door rail; and

/or

at least two front header seals affixed to the ends of the header to provide weather resistant seals.

16. The soft panel top assembly of claim 1, further comprising:

a pair of opposing clamping surfaces provided on each of the two door rails to attach a front portion of each door rail to a respective sport bar; and

a rear clamping surface provided on each of the two door rails to attach a rear portion of each door rail to the respective sport bar.

17. A soft panel top assembly for a vehicle, comprising:

two door rails attached to side members of the vehicle;

two side rail linkage assemblies;

two brackets, wherein a respective bracket is connected to a respective one of the two door rails for pivotally connecting a respective one of the two side rail linkage assemblies to each door rail;

a header connected between the two side rail linkage assemblies and adapted to selectively connect to a windshield frame;

a rear header assembly in sealing engagement with a hard top roof portion to provide a weather tight seal;

a rear header seal operably connected on the rear header assembly to provide a weather tight seal between the rear header assembly, a substantially vertical surface on the hard top roof portion, and an existing hard top seal provided on the hard top portion, said rear header assembly operable to also compress another seal on the hard top portion to further provide a weather tight seal;

a tertiary seal operably connected on the rear header assembly along the length of the rear header assembly to provide a back-up weather tight seal; and

a cover that is a soft skin roof top cover, said cover operably connected to the header, rear header assembly and two side rail linkage assemblies, where pivoting the two side rail linkage assemblies allows the cover to move between a closed position and an open position.

18. The soft panel top assembly of claim 17, wherein the rear header assembly includes a rear header portion that is a lightweight molded material that is formed of a single piece or a plurality of pieces operably connected together.

19. A soft panel top assembly for a vehicle having a windshield frame with side members extending therefrom and a cross member operably connecting the side members adjacent to the rear of a front cockpit of the vehicle, the soft panel top assembly comprising:

two door rails attached to the side members of the vehicle, each door rail including a sealing surface operable to allow a weather resistant seal with the front doors of the vehicle;

a pivotable portion pivotally connected to the at least two door rails;

a header connected to the pivotable portion and adapted to selectively connect to the windshield frame;

a rear header assembly operably coupled to the side members and the cross member, said rear header assembly including a sealing arrangement in sealing engagement with at least one hard top seal of a hardtop roof portion to provide a weather tight seal, wherein said sealing arrangement has at least one bulb seal, wherein the rear header assembly includes a lightweight molded material and has rear geometry which follows the contour of the hardtop roof portion and to seal the sealing system against the hard top portion and the at least one hard top seal;

a cover that is a soft skin roof top cover, said cover operably connected to the header and rear header, where pivoting the pivotable portion allows the cover to move between a closed position and an open position; and

a plurality of clamping surfaces provided on each door rail extending toward the vehicle interior for connecting each of said two door rails to a respective one of the side members of the vehicle using a respective fastener, wherein the side members are fore/aft sport bars.

20. A soft panel top assembly for a vehicle having a windshield frame with side members extending therefrom and a cross member operably connecting the side members adjacent to the rear of a front cockpit of the vehicle, the soft panel top assembly comprising:

at least two door rails attached to the side members of the vehicle;

a pivotable portion pivotally connected to the at least two door rails;

a header connected to the pivotable portion and adapted to selectively connect to the windshield frame;

a rear header assembly operably coupled to the side members and the cross member, said rear header assembly including a sealing system in sealing engagement with at least one hard top seal of a hardtop roof portion to provide a weather tight seal; and

a cover that is a soft skin roof top cover, said cover operably connected to the header and rear header, where pivoting the pivotable portion allows the cover to move between a closed position and an open position,

wherein the pivotable portion further comprises two side rail linkage assemblies to provide the pivotable connection with the two door rails and allow the cover to move between a closed position and an open position; and

wherein the side rail linkage assemblies each further comprise;

a first link fixedly connected to the header, said first link also pivotably connected to one of said brackets at a pivot point on the bracket, said first link pivotable about the pivot point;

a third link pivotably connected to the bracket at a rearward pivot point on the bracket, said third link pivotable about the rearward pivot point;

a second link pivotably connected to the first link first link at a third pivot point, said second link also pivotably connected to the third link at a fourth pivot point,

a limiting stop operably connected to one of the links;

wherein the bracket, first link, second link, and third link arrangement coordinates pivotable movement of the pivotable portion between the open and closed positions, and the limiting stop prevents the pivotable portion, other than the cover, from contacting the hard top roof portion to prevent damage.

21. The soft panel top assembly of claim 20, wherein the sealing system includes at least one rear header seal that is pressed between the hard top roof portion and the rear header assembly.

22. The soft panel top assembly of claim 21, wherein when the rear header assembly is installed onto the vehicle, the at least one hard top seal comes into contact with and pushes the at least one rear header seal upward between an edge of the rear header assembly and a substantially vertical surface of the hard top roof portion.

23. The soft panel top assembly of claim 21, wherein the at least one rear header seal is selected from the group consisting of open cell foam, a closed cell foam material, ethylene propylene diene monomer, thermoplastic elastomers, thermoplastic vulcanizate a foam rubber, an extruded rubber, a formed/molded rubber mucket, and a silicone material.

24. The soft panel top assembly of claim 21, wherein the at least one rear header seal is a closed cell foam and less stiff than the at least one hard top seal.

25. The soft panel top assembly of claim 20, wherein the sealing system includes at least one tertiary seal operably connected to the rear header assembly, said at least one tertiary seal is a continuous strip along the length of the rear header assembly to provide a back-up weather resistant seal.

26. The soft panel top assembly of claim 20, wherein the rear header assembly further comprises:

at least one upper rear header;

at least one retainer operably connected to the cover and to the upper rear header;

at least one rear header seal having an attachment portion and a sealing portion, said sealing portion being a bulbous;

at least one binding retainer operably connected to the at least one retainer and to the attachment portion of the at least one rear header seal such that the at least one retainer and the attachment portion are sandwiched together operable to retain the at least one rear seal;

wherein the at least one binding retainer, attachment portion and binding retainer are sewn together, bonded, and/or adhered together; and

wherein said sealing portion is located substantially between the binding retainer and the hard top roof portion and in contact with the at least one hard top seal to provide the weather tight seal.

27. The soft panel top assembly of claim 26, wherein the rear header assembly is additionally in sealing engagement with at least one other seal of the hard top portion to provide a weather tight seal.

28. The soft panel top assembly of claim 20, wherein the rear header portion is three to five pieces operably connected together by at least one fastener, bonded and/or with adhesive.

29. The soft panel top assembly of claim 20, wherein the rear header portion is three molded pieces operably connected together by at least one fastener, bonded and/or with adhesive.

30. The soft panel top assembly of claim 20, wherein the pivotable portion further comprises two side rail linkage assemblies to provide the pivotable connection with the two door rails and allow the cover to move between a closed position and an open position.

31. The soft panel top assembly of claim 30, further comprising at least one bracket connected to each of the two door rails to provide at least one pivot point on each of the two door rails.

32. The soft panel top assembly of claim 30, wherein the pivotable portion further comprises:

a first fabric management bow operably connected to each side rail linkage assembly and to the cover to manage fabric of the cover during movement of the cover between the open and closed positions and to minimize fabric movement when the soft panel top assembly is in the closed position; and

a second fabric management bow operably fixedly connected to said rear header to at least minimize fabric movement when the soft panel top assembly is in the closed position.

33. The soft panel top assembly of claim 20, further comprising:

at least one front corner seal affixed to each door rail; and

/or

at least one rear corner seal affixed to each door rail; and

/or

at least two front header seals affixed to the ends of the header to provide weather resistant seals.

34. The soft panel top assembly of claim 20, further comprising:

a pair of opposing clamping surfaces provided on each of the two door rails to attach a front portion of each door rail to a respective sport bar; and

a rear clamping surface provided on each of the two door rails to attach a rear portion of each door rail to the respective sport bar.

35. A soft panel top assembly for a vehicle having a windshield frame with side members extending therefrom and a cross member operably connecting the side members adjacent to the rear of a front cockpit of the vehicle, the soft panel top assembly comprising:

at least two door rails attached to the side members of the vehicle;

a pivotable portion pivotally connected to the at least two door rails;

a header connected to the pivotable portion and adapted to selectively connect to the windshield frame;

a rear header assembly operably coupled to the side members and the cross member, said rear header assembly including a sealing system in sealing engagement with at least one hard top seal of a hardtop roof portion to provide a weather tight seal; and

a cover that is a soft skin roof top cover, said cover operably connected to the header and rear header, where pivoting the pivotable portion allows the cover to move between a closed position and an open position;

wherein the sealing system includes at least one rear header seal that is pressed between the hard top roof portion and the rear header assembly; and

wherein when the rear header assembly is installed onto the vehicle, the at least one hard top seal comes into contact with and pushes the at least one rear header seal upward between an edge of the rear header assembly and a substantially vertical surface of the hard top roof portion.

36. The soft panel top assembly of claim 35, wherein the at least one rear header seal is selected from the group consisting of open cell foam, a closed cell foam material, ethylene propylene diene monomer, thermoplastic elastomers, thermoplastic vulcanizate a foam rubber, an extruded rubber, a formed/molded rubber mucket, and a silicone material.

37. The soft panel top assembly of claim 36, wherein the at least one rear header seal is a closed cell foam and less stiff than the at least one hard top seal.

38. The soft panel top assembly of claim 35, wherein the sealing system includes at least one tertiary seal operably connected to the rear header assembly, said at least one tertiary seal is a continuous strip along the length of the rear header assembly to provide a back-up weather resistant seal.

39. The soft panel top assembly of claim 35, wherein the rear header assembly includes a rear header portion that is a lightweight molded material that is a single piece or a plurality of pieces operably connected together.

40. The soft panel top assembly of claim 39, wherein the rear header portion is three to five pieces operably connected together by at least one fastener, bonded and/or with adhesive.

41. The soft panel top assembly of claim 39, wherein the rear header portion is three molded pieces operably connected together by at least one fastener, bonded and/or with adhesive.

42. The soft panel top assembly of claim 35, wherein the pivotable portion further comprises two side rail linkage assemblies to provide the pivotable connection with the two door rails and allow the cover to move between a closed position and an open position.

43. The soft panel top assembly of claim 42, further comprising at least one bracket connected to each of the two door rails to provide at least one pivot point on each of the two door rails.

44. The soft panel top assembly of claim 42, wherein the pivotable portion further comprises:

a first fabric management bow operably connected to each side rail linkage assembly and to the cover to manage fabric of the cover during movement of the cover between the open and closed positions and to minimize fabric movement when the soft panel top assembly is in the closed position; and

a second fabric management bow operably fixedly connected to said rear header to at least minimize fabric movement when the soft panel top assembly is in the closed position.

45. The soft panel top assembly of claim 42, wherein the side rail linkage assemblies each further comprise:

a first link fixedly connected to the header, said first link also pivotably connected to one of said brackets at a pivot point on the bracket, said first link pivotable about the pivot point;

a third link pivotably connected to the bracket at a rearward pivot point on the bracket, said third link pivotable about the rearward pivot point;

a second link pivotably connected to the first link first link at a third pivot point, said second link also pivotably connected to the third link at a fourth pivot point,

a limiting stop operably connected to one of the links;

wherein the bracket, first link, second link, and third link arrangement coordinates pivotable movement of the pivotable portion between the open and closed positions, and the limiting stop prevents the pivotable portion, other than the cover, from contacting the hard top roof portion to prevent damage.

46. The soft panel top assembly of claim 35, further comprising:

at least one front corner seal affixed to each door rail; and

/or

at least one rear corner seal affixed to each door rail; and

/or

at least two front header seals affixed to the ends of the header to provide weather resistant seals.

47. The soft panel top assembly of claim 35, further comprising:

a pair of opposing clamping surfaces provided on each of the two door rails to attach a front portion of each door rail to a respective sport bar; and

a rear clamping surface provided on each of the two door rails to attach a rear portion of each door rail to the respective sport bar.

48. A soft panel top assembly for a vehicle having a windshield frame with side members extending therefrom and a cross member operably connecting the side members adjacent to the rear of a front cockpit of the vehicle, the soft panel top assembly comprising:

at least two door rails attached to the side members of the vehicle;

a pivotable portion pivotally connected to the at least two door rails;

a header connected to the pivotable portion and adapted to selectively connect to the windshield frame;

a rear header assembly operably coupled to the side members and the cross member, said rear header assembly including a sealing system in sealing engagement with at least one hard top seal of a hardtop roof portion to provide a weather tight seal; and

a cover that is a soft skin roof top cover, said cover operably connected to the header and rear header, where pivoting the pivotable portion allows the cover to move between a closed position and an open position;

wherein the rear header assembly further comprises;

at least one upper rear header;

at least one retainer operably connected to the cover and to the upper rear header;

at least one rear header seal having an attachment portion and a sealing portion, said sealing portion being a bulbous;

at least one binding retainer operably connected to the at least one retainer and to the attachment portion of the at least one rear header seal such that the at least one retainer and the attachment portion are sandwiched together operable to retain the at least one rear seal;

wherein the at least one binding retainer, attachment portion and binding retainer are sewn together, bonded, and/or adhered together; and

wherein said sealing portion is located substantially between the binding retainer and the hard top roof portion and in contact with the at least one hard top seal to provide the weather tight seal.

49. A soft panel top assembly for a vehicle having a windshield frame with side members extending therefrom and a cross member operably connecting the side members adjacent to the rear of a front cockpit of the vehicle, the soft panel top assembly comprising:

at least two door rails attached to the side members of the vehicle;

a pivotable portion pivotally connected to the at least two door rails;

a header connected to the pivotable portion and adapted to selectively connect to the windshield frame;

a rear header assembly operably coupled to the side members and the cross member, said rear header assembly including a sealing system in sealing engagement with at least one hard top seal of a hardtop roof portion to provide a weather tight seal, wherein the sealing system includes at least one tertiary seal operably connected to the rear header assembly, said at least one tertiary seal is a continuous strip along the length of the rear header assembly to provide a back-up weather resistant seal; and

a cover that is a soft skin roof top cover, said cover operably connected to the header and rear header, where pivoting the pivotable portion allows the cover to move between a closed position and an open position.