Inner carrier and back panel having alternating trim and side airbag attachments

• US 9,932,012 B1
• Filed: 12/19/2016
• Issued: 04/03/2018
• Est. Priority Date: 12/19/2016
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Line, Johnathan Andrew, Kondrad, Marcos Silva, Hosbach, Christian J., Billardello, Nicholas Alphonse, Brinker, Rodney Charles
• Primary Examiner(s): Verley, Nicole T
• Application Number:
  US15/382,771
• Time in Patent Office: 470 Days
• CPC Class Codes: B60N 2/5825 by hooks, staples, clips, snap fasteners or the like
• CPC Class Codes: B60N 2/5841 by clamping means
• CPC Class Codes: B60N 2/6009 covering more than only the seat
• CPC Class Codes: B60N 2/682 Joining means
• CPC Class Codes: B60N 2/686 Panel like structures
• CPC Class Codes: B60N 2/7017 characterised by the manufacturing process; manufacturing upholstery or upholstery springs not otherwise provided for
• CPC Class Codes: B60N 2/72 Attachment or adjustment thereof
• CPC Class Codes: B60N 2002/5808 comprising opening zones for airbags
• CPC Class Codes: B60R 21/207 in vehicle seats
• CPC Class Codes: B60R 21/215 characterised by the covers for the inflatable member B60R21/2176 takes precedence

Abstract

A vehicle seating assembly includes a seatback. A seatback panel is operably coupled with a back side of the seatback. The seatback panel includes a front side and a rear side. Multiple laterally-extending mounting features are disposed proximate edges of the front side of the seatback panel. An inner carrier includes multiple clip embossments extending laterally and releasably coupled with the mounting features. Multiple forwardly-extending clip towers are spaced vertically between the mounting features. A cushion assembly includes attachment features releasably coupled with the clip towers. After deployment of an airbag module, the mounting features of the seatback panel and the clip embossments can be recoupled for continued use of the vehicle seating assembly.

Claims

1. A vehicle seating assembly comprising:

a seatback;

a seatback panel operably coupled with a back side of the seatback, the seatback panel including a front side and a rear side;

multiple laterally-extending mounting features disposed proximate edges of the front side of the seatback panel;

an inner carrier comprising;

multiple clip embossments extending laterally and releasably coupled with the mounting features; and

multiple forwardly-extending clip towers spaced vertically between the mounting features; and

a cushion assembly including attachment features releasably coupled with the clip towers, wherein after deployment of an airbag module, the mounting features of the seatback panel and the clip embossments can be recoupled for continued use of the vehicle seating assembly.

2. The vehicle seating assembly of claim 1, wherein the mounting features include S-shaped clips configured to engage the seatback panel.

3. The vehicle seating assembly of claim 1, wherein the clip embossments generally define multiple bulbous carrier flanges received by the mounting features.

4. The vehicle seating assembly of claim 1, wherein an airbag space is defined between the seatback panel, the inner carrier, and a frame of the seatback.

5. The vehicle seating assembly of claim 1, wherein each attachment feature includes a clip retainer coupled with a coverstock that extends over the cushion assembly.

6. The vehicle seating assembly of claim 1, wherein each mounting feature is configured to releasably couple the clip embossments of the inner carrier with the seatback panel.

7. The vehicle seating assembly of claim 5, wherein each clip retainer includes a U-shaped retention clip.

8. The vehicle seating assembly of claim 1, wherein the airbag module is a side-impact airbag module.

9. A vehicle seating assembly comprising:

a seatback panel;

multiple laterally-extending mounting features defined on first and second sides of the seatback panel;

an inner carrier comprising;

multiple bulbous carrier flanges extending laterally and releasably coupled with the mounting features; and

multiple forwardly-extending clip towers spaced between the mounting features; and

a cushion assembly including clip retainers releasably coupled with the clip towers.

10. The vehicle seating assembly of claim 9, wherein the mounting features include S-shaped clips configured to engage the seatback panel.

11. The vehicle seating assembly of claim 9, wherein the clip retainers are operably coupled with a coverstock of the cushion assembly.

12. The vehicle seating assembly of claim 9, wherein each clip retainer includes a U-shaped construction configured to receive one clip tower.

13. The vehicle seating assembly of claim 11, wherein at least one portion of each clip retainer includes a hooked barb configured to receive and retain one clip tower.

14. The vehicle seating assembly of claim 9, wherein an airbag space is defined between the seatback panel, the inner carrier, and a frame of a seatback.

15. The vehicle seating assembly of claim 9, further comprising:

an airbag module disposed between a seatback frame, the inner carrier, and the seatback panel.

16. A method of making a vehicle seating assembly comprising:

providing a seatback panel;

defining laterally-extending attachment features on the seatback panel;

providing an inner carrier;

releasably coupling laterally-extending bulbous carrier flanges with the attachment features;

spacing multiple forwardly-extending clip towers between the attachment features;

releasably coupling clip retainers of a cushion assembly with the clip towers; and

after deployment of an airbag, recoupling the attachment features of the seatback panel with the bulbous carrier flanges.

17. The method of claim 16, further comprising:

positioning S-shaped clips on the mounting features that are configured to engage the seatback panel.

18. The method of claim 16, further comprising:

operably coupling the clip retainers with a coverstock of the cushion assembly.

19. The method of claim 16, further comprising:

forming the clip retainers to include a U-shaped construction configured to receive one clip tower.

20. The method of claim 19, further comprising:

including a hooked barb on each clip retainer configured to receive and retain one clip tower.