Factory configurable shock pallet for various integrated rack weights

• US 9,932,144 B2
• Filed: 02/27/2015
• Issued: 04/03/2018
• Est. Priority Date: 02/27/2015
• Status: Active Grant

• Current Assignee: Dell Products LP (Dell Technologies Inc.)
• Original Assignee: Dell Products LP (Dell Technologies Inc.)
• Inventors: Embleton, Steven, Curlee, James Don
• Primary Examiner(s): Brown, Michael J
• Application Number:
  US14/633,506
• Publication Number:
  US 20160251112A1
• Time in Patent Office: 1,131 Days
• Field of Search: 700 95
• CPC Class Codes: B25J 9/1687 Assembly, peg and hole, palletising, straight line, weaving pattern movement
• CPC Class Codes: B65D 19/0012 forming a continuous plane contact surface
• CPC Class Codes: B65D 2519/00104 Plastic
• CPC Class Codes: B65D 2519/00273 made of more than one piece
• CPC Class Codes: B65D 2519/00288 made of one piece
• CPC Class Codes: B65D 2519/00318 made of one piece
• CPC Class Codes: B65D 2519/00373 whereby at least one spacer is made of one piece
• CPC Class Codes: B65D 2519/00572 with separate auxiliary element, e.g. screws, nails, bayonets
• CPC Class Codes: B65D 2519/00796 Guiding means for fork-lift
• CPC Class Codes: B65D 2519/00815 on the pallet
• CPC Class Codes: B65D 2519/0099 single dismountable pallet element, e.g. for replacement
• CPC Class Codes: G05B 19/4083 Adapting programme, configuration
• CPC Class Codes: G05B 2219/31042 Enter pallet configuration, geometry, number of parts
• CPC Class Codes: Y10S 901/02 Arm motion controller

Abstract

A configurable shock pallet accommodates different types of rack-mounted information handling systems (IHSes) having different weight profiles. A bottom structure has a pair of parallel apertures to receive forklift tines. A top deck receives a rack-mounted IHS of a selected weight profile for shipping. A horizontal array of pad locations is designated between the bottom structure and the top deck. Dampening inserts are assigned to respective pad locations of the horizontal array from dampening inserts of different densities. Attaching components secure the top deck to the bottom structure, separated by the dampening inserts to provide appropriate shock protection for the weight and weight distribution of the IHS. A shock pallet configuring system can receive a weight profile and indicate on an output interface the assigned pad configuration to manually or automatically assemble the configured shock pallet.

Claims

1. A configurable shock pallet to accommodate different types of rack-mounted information handling systems (IHSes) having different weight profiles, the configurable shock pallet comprising:

a bottom structure having a pair of parallel apertures to receive forklift tines;

a top deck to receive a rack-mounted IHS of a selected weight profile for shipping;

a horizontal array of pad locations designated between the bottom structure and the top deck;

more than one dampening insert assigned to respective pad locations of the horizontal array and each having a selected density of more than one density;

attaching components securing the top deck to the bottom structure, separated by the more than one dampening insert; and

usage tracking indicators attached to each of the dampening inserts.

2. The configurable shock pallet of claim 1, wherein:

the bottom structure comprises an upwardly open receptacle at each pad location to receive a provisioned dampening insert; and

the top deck comprises a downwardly open receptacle at each pad location that corresponds to an upwardly open receptacle in the bottom structure to secure the provisioned dampening insert between the bottom structure and the top deck.

3. The configurable shock pallet of claim 2, wherein the bottom structure comprises:

left, center and right longitudinal members that are separated by the pair of parallel apertures and that comprise the upwardly open receptacles; and

cross stringers that are attached respectively to each of the left, center and right longitudinal members and that cross under the pair of parallel apertures.

4. The configurable shock pallet of claim 3, wherein each of the left, center and right longitudinal members comprise four upwardly open rectangular receptacles.

5. The configurable shock pallet of claim 1, further comprising more than one top guides attached to a top surface of the top deck to laterally locate and stabilize the rack-mounted IHS.

6. The configurable shock pallet of claim 1, wherein each density of dampening insert is associated with a color that is indicated on the dampening insert, the configurable shock pallet further comprising a user reference that contains more than one pad configuration that indicates by color the density of each dampening insert for selected pad locations according to a weight profile of a selected type of rack-mounted IHS to be shipped.

7. The configurable shock pallet of claim 6, further comprising an orientation indicator attached to one of the bottom structure and the top deck, wherein one of the pad configurations is asymmetric and oriented according to the orientation indicator.

8. The configurable shock pallet of claim 1, wherein the dampening insert comprises a compliance element.

9. A method of configuring a shock pallet for accommodating different types of rack-mounted information handling systems (IHSes) having different weight profiles, the method comprising:

determining, by a processor of an information handling system (IHS), a weight profile of a selected type of rack-mounted IHS to be shipped;

accessing a pad configuration that designates a dampening insert having a selected density for each pad location of a horizontal array and that corresponds to the weight profile;

positioning, via a pallet manufacturing system, the dampening inserts of selected density according to the accessed pad configuration on a bottom structure;

attaching a top deck to the bottom structure, the top deck securing the positioned dampening inserts between the bottom structure and the top deck; and

attaching usage tracking indicators to each of the dampening inserts.

10. The method of claim 9, further comprising:

tracking a number of uses of a particular dampening insert;

determining whether the particular dampening insert has been previously used in a configured shock pallet a threshold number of times; and

positioning the particular dampening insert on the bottom structure in response to determining that the particular dampening insert has been previously used in a configured shock pallet less than the threshold number of times.

11. The method of claim 9, further comprising:

determining an orientation indicator on the bottom structure; and

aligning the bottom structure with the pad configuration for a nonsymmetrical weight profile of the selected type of rack-mounted IHS.

12. The method of claim 9, wherein accessing a pad configuration that designates the dampening insert having the selected density comprises displaying a color indicator for each pad location that corresponds to a color of a selected density of dampening insert.

13. A shock pallet configuring system to configure a shock pallet for accommodating different types of rack-mounted information handling systems (IHSes) having different weight profiles, the system comprising:

an input interface that receives a weight profile of a selected type of rack-mounted IHS to be shipped;

a memory that contains more than one pad configuration that corresponds to a selected weight profile of a rack-mounted IHS and that designates a selected density of dampening insert assigned to respective pad locations of a horizontal array;

a processor in electronic communication with the memory and the input interface to receive the weight profile and which determines the assigned pad configuration for the weight profile of the more than one pad configuration that designates a dampening insert having a selected density for each pad location in a horizontal array in a shock pallet;

an output interface that indicates the assigned pad configuration to effect assembly of the configured shock pallet; and

usage tracking indicators attached to each of the dampening inserts.

14. The shock pallet configuring system of claim 13, further comprising a robotic assembly apparatus, wherein the output interface comprises a control interface to the robotic assembly apparatus.

15. The shock pallet configuring system of claim 13, wherein the pad configuration comprises a nonsymmetrical pattern that corresponds to a non-symmetric weight profile, and the processor further determines an orientation of the shock pallet and to orient assignments of dampening inserts according to the orientation of the shock pallet.

16. The shock pallet configuring system of claim 13, further comprising a serial number indication reader, wherein:

each dampening insert comprises a serial number indicator;

the memory contains tracking data of uses of each dampening insert that is associated with a particular serial number indicator; and

the processor is in electronic communication with the serial number indicator reader and receives the particular serial number indicator, identifies a number of uses of a particular dampening insert that is associated with the received serial number indicator, and indicates availability of the particular dampening insert for use in the configured shock pallet in response to determining that the number of uses is less than a threshold.

17. The shock pallet configuring system of claim 13, wherein:

the input interface comprises a network connection to an order fulfillment system; and

the output interface comprises a user interface to display the pad configuration.

18. The shock pallet configuring system of claim 17, wherein the output interface displays the pad configuration by displaying a color indicator for each pad location that corresponds to a color of a selected density of dampening insert.

19. The shock pallet configuring system of claim 13, wherein:

the pad configuration comprises at least one empty pad location; and

the output interface displays the at least one empty pad location.