Drill string inground isolator in an MWD system and associated method

• US 9,932,777 B2
• Filed: 10/27/2016
• Issued: 04/03/2018
• Est. Priority Date: 08/23/2012
• Status: Active Grant

• Current Assignee: Merlin Technologies Incorporated
• Original Assignee: Merlin Technologies Incorporated
• Inventors: Chau, Albert W., Theimer, Kenneth J.
• Primary Examiner(s): Bugg, George
• Assistant Examiner(s): AKKI, MUNEAR T
• Application Number:
  US15/336,668
• Publication Number:
  US 20170044841A1
• Time in Patent Office: 523 Days
• Field of Search: 3408544, 175 40, 175 45, 702 9, 7315201-15244
• CPC Class Codes: E21B 17/003 with electrically conducting or insulating means E21B17/028 and E21B17/023 take precedence
• CPC Class Codes: E21B 17/0285 characterised by electrically insulating elements
• CPC Class Codes: E21B 47/00 Survey of boreholes or wells monitoring pressure or flow of drilling fluid E21B21/08
• CPC Class Codes: E21B 47/024 of devices in the borehole determining slope or direction of the borehole E21B47/022
• CPC Class Codes: E21B 47/13 by electromagnetic energy, e.g. radio frequency
• CPC Class Codes: E21B 7/028 the drilling apparatus being detachable from the vehicle, e.g. hand portable drills
• CPC Class Codes: G01V 3/34 Transmitting data to recording or processing apparatus; Recording data

Abstract

An inground isolator and associated method can provide an electrically isolated break in a drill string using electrical insulating members/isolators that are supported by a housing. During drill string operations, the isolators are subject only compressive forces responsive to both extension (pushing) and retraction (pulling) by the drill string. The isolators can be formed from an electrically insulating material such as a ceramic material. An interchangeable inground tool system is described which integrally serves to provide an electrically isolating gap in the drill string.

Claims

1. An apparatus for use in combination with a drill string that is electrically conductive and extends from an inground distal end, that includes an inground tool, to a drill rig, said apparatus comprising:

a first group of electrical isolators and a second group of electrical isolators; and

a housing defining a through passage along a length thereof and configured to support the first and second groups of electrical isolators in a spaced apart relationship along the through passage and distributed therearound such that, responsive to the drill rig pushing on the drill string, no more than a first one of the first and second groups is subject to a compressive push force and responsive to the drill rig pulling on the drill string no more than the other one of the first and second groups is subject to a compressive pull force to form an electrically isolating break in the drill string.

2. The apparatus of claim 1 wherein said housing is configured such that, responsive to the drill rig pushing on the drill string, the first one of the first and second groups is subject to the compressive push force without subjecting the second group to the compressive push force and, responsive to the drill rig pulling on the drill string, the second one of the first and second groups is subject to the compressive pull force without subjecting the other one of the first and second groups to the compressive pull force.

3. The apparatus of claim 1 configured for insertion into the drill string to thereafter form part of an overall length of the drill string.

4. The apparatus of claim 1 configured to form part of said inground tool.

5. The apparatus of claim 1 configured to subject a selected one of the first and second groups of electrical isolators to an additional compressive force responsive to a rotational torque that is applied to the drill string by the drill rig.

6. The apparatus of claim 5 wherein only the selected one of the first and second groups is subject to said further additional compressive force.

7. The apparatus of claim 1 wherein the first group of electrical isolators and the second group of electrical isolators are formed from an identical material.

8. The apparatus of claim 1 wherein the first insulating members and the second insulating members are a ceramic material.

9. The apparatus of claim 8 wherein the ceramic material is selected as at least one of a toughened zirconia and a silicon nitride ceramic.

10. The apparatus of claim 1 wherein each electrical isolator is spherical in configuration.

11. The apparatus of claim 1 wherein said first group of electrical isolators comprises a plurality of elongated members and said housing captures the plurality of elongated members in a uniformly spaced apart distribution around a centerline of the housing.

12. The apparatus of claim 11 wherein each one of the plurality of elongated members is a cylindrical member defining an elongation axis and said housing supports each one of the plurality of cylindrical members having said elongation axis at least approximately parallel to said centerline.

13. The apparatus of claim 12 wherein each cylindrical member is formed having a solid core.

14. The apparatus of claim 12 wherein the plurality of cylindrical members is subject to said compressive pull force responsive to the drill rig pulling on the drill string.

15. The apparatus of claim 14 wherein said compressive pull force is applied to a pair of opposing end surfaces of each cylindrical member.

16. The apparatus of claim 12 wherein said housing supports six of said cylindrical members.

17. The apparatus of claim 1 wherein said second group of electrical isolators comprises a plurality of elongated members and said housing captures the plurality of elongated members in a uniformly spaced apart distribution around a centerline of the housing.

18. The apparatus of claim 17 wherein each one of the plurality of elongated members is a cylindrical member defining an elongation axis and said housing supports each one of the plurality of cylindrical members having said elongation axis extending at least approximately radially from said centerline.

19. The apparatus of claim 18 wherein the plurality of cylindrical members is subject to said compressive push force responsive to the drill rig pushing on the drill string.

20. The apparatus of claim 19 wherein said compressive force is applied to opposing side margins of a cylindrical sidewall of each cylindrical member.