Electrical machine

• US 9,935,506 B2
• Filed: 08/29/2013
• Issued: 04/03/2018
• Est. Priority Date: 08/31/2012
• Status: Expired due to Fees

• Current Assignee: Lappeenranta University of Technology
• Original Assignee: Lappeenranta University of Technology
• Inventors: Semken, Robert, Pyrhonen, Juha, Alexandrova, Yulia, Polikarpova, Maria
• Primary Examiner(s): NGUYEN, HANH N
• Application Number:
  US14/425,085
• Publication Number:
  US 20150222151A1
• Time in Patent Office: 1,678 Days
• Field of Search: 310216131, 310216133
• CPC Class Codes: F28D 7/005 the conduits for only one medium being tubes having bent portions or being assembled from bent tubes or being tubes having a toroidal configuration F28D7/0008, F28D7/02, F28D7/04, F28D7/06, F28D7/14 take precedence
• CPC Class Codes: H02K 1/148 Sectional cores H02K1/141 takes precedence
• CPC Class Codes: H02K 1/16 Stator cores with slots for windings
• CPC Class Codes: H02K 1/18 Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
• CPC Class Codes: H02K 1/185 to outer stators
• CPC Class Codes: H02K 1/187 to inner stators
• CPC Class Codes: H02K 1/278 Surface mounted magnets; Inset magnets
• CPC Class Codes: H02K 1/28 Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures
• CPC Class Codes: H02K 1/30 using intermediate parts, e.g. spiders
• CPC Class Codes: H02K 15/125 Heating or drying of machines in operational state, e.g. standstill heating
• CPC Class Codes: H02K 2213/12 Machines characterised by the modularity of some components
• CPC Class Codes: H02K 3/22 consisting of hollow conductors
• CPC Class Codes: H02K 3/24 with channels or ducts for cooling medium between the conductors
• CPC Class Codes: H02K 3/505 for large machine windings, e.g. bar windings H02K3/51 takes precedence
• CPC Class Codes: H02K 7/1838 Generators mounted in a nacelle or similar structure of a horizontal axis wind turbine
• CPC Class Codes: H02K 7/1869 Linear generators; sectional generators
• CPC Class Codes: Y10T 29/49874 Prestressing rod, filament or strand

Abstract

A segment for supporting electromagnetic coupling elements of a stator or rotor of an electrical machine comprises a plurality of elongate laminations which are stacked in a first direction to form a lamination stack with elongate edges of the laminations defining opposite first and second major faces of the lamination stack. The segment comprises a plurality of elongate compression devices passing internally through the lamination stack in the first direction and arranged to compress together the laminations in the lamination stack.

Claims

1. A segment for supporting electromagnetic coupling elements of a stator or rotor of an electrical machine, comprising:

a plurality of elongate laminations which are stacked in a first direction to form a lamination stack with elongate edges of the laminations defining opposite first and second major faces of the lamination stack; and

a plurality of elongate compression devices passing internally through the lamination stack in the first direction and arranged to compress together the laminations in the lamination stack;

wherein each elongate compression device comprises;

a central rod portion having first and second ends;

first and second anchor portions at respective ones of the first and second ends of the central rod portion; and

first and second collars fitted to respective ones of the first and second anchor portions; and

wherein each anchor portion is of larger diameter than the adjacent part of the central rod portion.

2. A segment according to claim 1, wherein:

each elongate compression device is in an elastically extended condition thereby generating a compressive force applied to the lamination stack.

3. A segment according to claim 2, wherein:

each elongate compression device is, in relation to the part of the elongate compression device extending through the lamination stack, elastically extended by at least 0.5%, or 1%, or 1.5%, or 2%, or 2.5%, or 3%, or 3.5%, or 4%, relative to the elastically unextended length of that part.

4. A segment according to claim 1, wherein each anchor portion has a shoulder for applying a compressive force to the lamination stack.

5. A segment according to claim 1, wherein:

each collar has a shoulder which engages with the shoulder of the respective anchor portion and is interposed between the anchor portion and the lamination stack.

6. A segment according to claim 1, wherein:

each collar is screw threadedly engaged with the respective anchor portion and has a front end for applying a compressive force to the lamination stack.

7. A segment according to claim 1, wherein:

the lamination stack is curved in the direction of elongation of the elongate laminations.

8. A segment according to claim 1, wherein:

the lamination stack has slots extending longitudinally in the first direction; and

at least some of the elongate compression devices are located in the slots.

9. A segment according to claim 8, wherein:

the slots are provided in one or both of the first and second major faces of the lamination stack.

10. A segment according to claim 9, wherein:

the slots comprise a first set of slots and a second set of slots which are provided in the lamination stack at a different depth in a thickness of the lamination stack to the first set of slots.

11. A segment according to claim 8, wherein:

at least some of the slots contain two or more of the elongate compression devices.

12. A segment according to claim 8, wherein:

at least some of the slots have a cross-sectional profile having a first portion of a first width and a second portion of a second width.

13. A segment according to claim 8, wherein:

the first width of the first portion of at least one of the slots is wider than the width of the central rod portion and is less than the width of the anchor portions; and

the second width of the second portion of the slot is wider than the width of at least one of the anchor portions.

14. A segment according to claim 1, wherein:

the second width of the second portion of the slot is less than the width of the collars.

15. A segment according to claim 1, wherein:

the laminations comprise laminations of a first type and laminations of a second type; and

the laminations of the first type each have a first portion generally corresponding to the profile of the laminations of the second type and a second portion which projects beyond the profile of the laminations of the second type.

16. A segment according to claim 15, wherein:

a group of laminations of the second type is sandwiched between first and second groups of laminations of the first type.

17. A segment according to claim 1, wherein:

the lamination stack is sandwiched between elongate plates and each elongate compression device has first and second ends arranged to engage with the plates to compress the lamination stack between the plates.

18. A segment according to claim 17, wherein:

the slots extend through the plates.

19. A set of segments each according to claim 1, wherein the segments comprise respective parts of an annulus.

20. A rotor of an electrical machine, comprising:

a rotor rim and a set of segments according to claim 19;

wherein the set of segments is fitted to the rotor rim.

21. A stator of an electrical machine, comprising:

a stator rim and a set of segments according to claim 19;

wherein the set of segments is fitted to the stator rim.

22. An electrical machine comprising a stator and a rotor, wherein:

the stator has a stator rim and a set of segments according to claim 19 is fitted to the stator rim; and

the rotor has a rotor rim and a set of segments according to claim 19 is fitted to the rotor rim.

23. A method of installing a compression device, comprising the steps of:

providing a lamination stack having laminations stacked in a first direction and a slot extending longitudinally in the first direction;

providing a compression device comprising a central rod portion having first and second anchor portions at respective first and second ends of the central rod portion;

inserting the compression device into the slot;

applying tension to the compression device to lengthen the central rod portion;

fitting first and second collars respectively to the first and second anchor portions; and

releasing the applied tension to cause the collars to apply a compressive force to the lamination stack; and

wherein each anchor portion is of larger diameter that the adjacent part of the central rod portion.

24. A method according to claim 23, wherein:

the slot has a cross-sectional profile with a first portion of a first width and a second portion of a second width;

the first width of the first portion of the slot is wider than the width of the central rod portion and is less than the width of the anchor portions;

the second width of the second portion of the slot is wider than the width of at least one of the anchor portions;

in the insertion step, the compression device is inserted into the second portion of the slot; and

after the insertion step, the compression device is moved sideways from the second portion of the slot to the first portion of the slot.

25. A method according to claim 24, wherein:

the second width of the second portion of the slot is less than the width of the collars; and

the collars are fitted after the insertion step.