Acoustic transducer and microphone using the acoustic transducer

• US 9,936,305 B2
• Filed: 12/22/2011
• Issued: 04/03/2018
• Est. Priority Date: 01/07/2011
• Status: Active Grant

• Current Assignee: Omron Corporation, STMicroelectronics SRL (STMicroelectronics NV)
• Original Assignee: Omron Corporation, STMicroelectronics SRL (STMicroelectronics NV)
• Inventors: Kasai, Takashi, Sato, Shobu, Uchida, Yuki, Padovani, Igino, David, Filippo, Conti, Sebastiano
• Primary Examiner(s): Yushin, Nikolay
• Application Number:
  US13/978,531
• Publication Number:
  US 20140191343A1
• Time in Patent Office: 2,294 Days
• CPC Class Codes: B81B 3/0021 Transducers for transforming electrical into mechanical energy or vice versa dynamo-electric machines H02K99/00; electrostatic machines H02N1/00; piezoelectric devices H10N30/00
• CPC Class Codes: H04R 1/023 Screens for loudspeakers
• CPC Class Codes: H04R 1/086 Protective screens, e.g. all weather or wind screens
• CPC Class Codes: H04R 19/005 using semiconductor materials
• CPC Class Codes: H04R 19/016 for microphones
• CPC Class Codes: H04R 19/04 Microphones H04R19/01 takes precedence
• CPC Class Codes: H04R 2201/003 Mems transducers or their use
• CPC Class Codes: H04R 2499/11 Transducers incorporated or for use in hand-held devices, e.g. mobile phones, PDA's, camera's
• CPC Class Codes: H04R 3/00 Circuits for transducers , loudspeakers or microphones
• CPC Class Codes: H04R 3/005 for combining the signals of two or more microphones specially adapted for hearing aids H04R25/407
• CPC Class Codes: H04R 31/00 Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor manufacture of microstructural arrangements of deformable or non-deformable structures in general B81C1/00182

Abstract

Provided is an acoustic transducer including: a semiconductor substrate; a vibrating membrane, provided above the semiconductor substrate, including a vibrating electrode; and a fixed membrane, provided above the semiconductor substrate, including a fixed electrode, the acoustic transducer detecting a sound wave according to changes in capacitances between the vibrating electrode and the fixed electrode, converting the sound wave into electrical signals, and outputting the electrical signals. At least one of the vibrating electrode and the fixed electrode is divided into a plurality of divided electrodes, and the plurality of divided electrodes outputting the electrical signals.

Claims

1. An acoustic transducer, comprising:

a substrate having an opening that is configured to receive a sound wave;

a vibrating electrode provided adjacent to the opening in the substrate, the vibrating electrode having;

a first vibrating portion;

a second vibrating portion that is smaller than the first vibrating portion, the second vibrating portion extending from one side of the first vibrating portion;

a continuous slit partially between the first vibrating portion and the second vibrating portion of the vibrating electrode;

a first anchor portion and a second anchor portion coupled between the first vibrating portion and the second vibrating portion, the continuous slit extending between and aligned with the first and second anchor portion; and

a fixed membrane having a fixed electrode, the vibrating and the fixed electrode being configured to output electrical signals based on changes in capacitances between the vibrating electrode and the fixed electrode in response to the sound wave.

2. The acoustic transducer according to claim 1 wherein the vibrating electrode and the fixed electrode are separated from each other by a distance during a resting state, the distance being configured to change during an operational state in response to the sound wave.

3. The acoustic transducer according to claim 1 wherein:

the fixed electrode is divided into a group of divided electrodes.

4. The acoustic transducer according to claim 1 wherein each of the vibrating electrode and the fixed electrode has a uniform thickness.

5. The acoustic transducer according to claim 1 wherein the vibrating electrode and the substrate are separated by a gap.

6. The acoustic transducer according to claim 1 wherein:

the first vibrating portion and the second vibrating portion have fixed portions at which the vibrating electrode is fixed to the substrate, the fixed portions including the first anchor portion and the second anchor portion; and

a ratio of an area of the first vibrating portion with respect to an area of the respective fixed portion is different from a ratio of an area of the second vibrating portion with respect to an area of the respective fixed portion.

7. The acoustic transducer according to claim 1 wherein the opening faces a center of the first vibrating electrode.

8. The acoustic transducer of claim 1 wherein the fixed membrane includes a first fixed portion and a second fixed portion that are separated by a dielectric portion in the fixed membrane.

9. The acoustic transducer of claim 1 wherein the continuous slit of the vibrating electrode faces a boundary between the first vibrating portion and the second vibrating portion.

10. The acoustic transducer of claim 1 wherein the substrate is a semiconductor substrate and the vibrating electrode is positioned between the substrate and the fixed membrane.

11. The acoustic transducer according to claim 1 wherein the fixed electrode includes at least two divided electrodes have different areas.

12. The acoustic transducer according to claim 11 wherein the fixed electrode includes a first fixed portion and a second fixed portion, the first vibrating portion of the vibrating electrode corresponds to the first fixed portion that is larger than the second fixed portion and is configured to vibrate, in response to the sound wave, with a greater average amplitude than the second vibrating portion of the vibrating electrode.

13. The acoustic transducer according to claim 1 wherein the fixed electrode includes a first fixed portion and a second smaller fixed portion, the first vibrating portion and the second vibrating portion are aligned with the first and second fixed portions, respectively.

14. The acoustic transducer according to claim 13 wherein the first fixed portion and the second fixed portion are partially separated by a slit.

15. The acoustic transducer according to claim 1 wherein:

the plurality of divided electrodes includes the first vibrating portion and the second vibrating portion, which are separated by a slit in a boundary between the vibrating portions.

16. The acoustic transducer according to claim 15 wherein the continuous slit has a width of 10 um or less.

17. The acoustic transducer according to claim 1 wherein the first vibrating portion is a rectangle.

18. The acoustic transducer according to claim 17 wherein the second vibrating portion is a rectangle that has a smaller width than a width of the first vibrating portion.

19. The acoustic transducer according to claim 17 wherein:

the vibrating electrode has extensions that extend away from the first vibrating portion and from the second vibrating portion; and

the vibrating electrode is fixed to the substrate with the extensions.

20. A microphone, comprising:

an acoustic transducer that includes;

a substrate having an opening that is configured to receive a sound wave;

a vibrating electrode, provided adjacent to the opening in the substrate, the vibrating electrode having;

a first vibrating portion and a second vibrating portion that is smaller than the first vibrating portion, the second vibrating portion extending from one side of the first vibrating portion;

a continuous slit partially between the first vibrating portion and the second vibrating portion of the vibrating electrode; and

a first anchor portion and a second anchor portion coupled between the first vibrating portion and the second vibrating portion, the continuous slit extending between and aligned with the first and second anchor portions; and

a fixed membrane, provided adjacent to the opening in the substrate, the fixed membrane including a fixed electrode, the vibrating electrode and the fixed electrode being configured to output electrical signals based on changes in capacitances between the vibrating electrode and the fixed electrode in response to the sound wave;

an integrated circuit configured to supply electric power to the acoustic transducer, to receive the electrical signals from, to amplify the electrical signals from the acoustic transducer, and to externally output the electrical signals.

21. The microphone of claim 20 wherein the fixed membrane includes a first fixed portion and a second fixed portion.

22. The microphone of claim 21 wherein the first fixed portion is partially separated from the second fixed portion by a slit.

23. The microphone of claim 21 wherein the first fixed portion is completely separated from the second fixed portion by a slit.

24. The microphone of claim 21 wherein the first fixed portion is larger than the second fixed portion.

25. The microphone of claim 24 wherein the first vibrating portion and the first fixed portion have a rectangular shape and the second vibrating portion and the second fixed portion have a rectangular shape that has a width that is smaller than a width of the first vibrating portion and the first fixed portion.

26. A device, comprising:

a substrate having an opening; and

a vibrating electrode coupled to the substrate, the vibrating electrode having a first vibrating portion and a second vibrating portion that extends from one side of the first vibrating portion, the first vibrating portion and the second vibrating portion being suspended adjacent to the opening, the first vibrating portion being partially separated from the second vibrating portion by a continuous gap that extends from a first location and a second location, the first location being at a first end of the continuous gap, the second location being at a second end of the continuous gap, the second vibrating portion is mechanically coupled to the first vibrating portion at the first end and the second end of the continuous gap, and the first vibrating portion being larger than the second vibrating portion.

27. The device of claim 26 wherein the first vibrating portion is rectangular and has a first width, and the second vibrating portion is rectangular and has a second width that is smaller than the first width.

28. The device of claim 26 wherein the vibrating electrode includes a plurality of anchoring portions that extend from the first vibrating portion and the second vibrating portion, the anchoring portions configured to attach the vibrating electrode to the substrate.

29. An acoustic transducer, comprising:

a substrate having an opening;

a vibrating electrode adjacent to the opening in the substrate, the vibrating electrode having a first vibrating portion and a second vibrating portion that is smaller than the first vibrating portion, the second vibrating portion extending from one side of the first vibrating portion, the first vibrating portion and the second vibrating portion are completely separated by a slit; and

a fixed membrane having a fixed electrode, the vibrating and fixed electrodes being configured to output electrical signals based on changes in capacitances between the vibrating electrode and the fixed electrode in response to the sound wave.

30. The acoustic transducer according to claim 29 wherein the fixed electrode includes a first fixed portion and a second fixed portion that are separated by a slit.

31. A microphone, comprising:

an acoustic transducer that includes;

a substrate having an opening;

a vibrating electrode adjacent to the opening in the substrate, the vibrating electrode having a first vibrating portion and a second vibrating portion that is smaller than the first vibrating portion, the second vibrating portion extending from one side of the first vibrating portion, the first vibrating portion being completely separated from the second vibrating portion by a slit; and

a fixed membrane adjacent to the opening in the substrate, the fixed membrane including a fixed electrode; and

an integrated circuit configured to supply electric power to the acoustic transducer, to receive electrical signals from vibrating electrode and the fixed electrode, to amplify the electrical signals from the acoustic transducer, and to externally output the electrical signals.

32. The microphone of claim 31 wherein the fixed membrane includes a first fixed portion and a second fixed portion.