Power tool and control method thereof

• US 9,936,634 B2
• Filed: 10/11/2016
• Issued: 04/10/2018
• Est. Priority Date: 10/14/2015
• Status: Active Grant

• Current Assignee: Chervon (HK) Limited (Chervon Holdings Limited)
• Original Assignee: Chervon (HK) Limited (Chervon Holdings Limited)
• Inventors: Yang, Dezhong, Xian, Chao, Li, Haiyan
• Primary Examiner(s): PEZZUTO, ROBERT ERIC
• Application Number:
  US15/290,086
• Publication Number:
  US 20170105339A1
• Time in Patent Office: 546 Days
• Field of Search: 56 102 R, 56 169, 56 102 G, 56 119, 180 658, 318268, 31840034, 318599, 318779, 701 36, 701 50
• CPC Class Codes: A01D 2101/00 Lawn-mowers
• CPC Class Codes: A01D 34/006 Control or measuring arrangements
• CPC Class Codes: A01D 34/58 electric
• CPC Class Codes: A01D 34/6806 Driving mechanisms for the cutters A01D34/76
• CPC Class Codes: A01D 34/78 electric
• CPC Class Codes: H02K 11/21 Devices for sensing speed or position, or actuated thereby specially adapted for machines having non-mechanical commutating devices H02K29/06, H02K29/14

Abstract

A power tool includes an electric motor, a functional accessory capable of being driven by the electric motor, a detection device for detecting a rotational speed of the electric motor, and a controller for controlling the electric motor with a control signal. The control is operable to estimate a load parameter according to a duty cycle of the control signal and the rotational speed of the electric motor such that the electric motor is caused to be operated by the controller with a lower rotational speed under a lower load and a higher rotational speed under a higher load.

Claims

1. A power tool, comprising:

an electric motor;

a functional accessory capable of being driven by the electric motor;

a detection device for detecting a rotational speed of the electric motor; and

a controller for controlling the rotational speed of the electric motor via use of a control signal to cause the electric motor to operate at a lower rotational speed under a lower load and at a higher rotational speed under a higher load, the controller being operable to estimate a load parameter according to a duty cycle of the control signal and the rotational speed of the electric motor whereby the estimated load parameter is used by the controller to control the rotational speed of the electric motor.

2. The power tool according to claim 1, wherein the controller drives the electric motor to rotate at a constant rotational speed within a certain load range according to a constant speed mode corresponding to the load parameter.

3. The power tool according to claim 2, wherein the controller adjusts the duty cycle of the control signal according to a detection result of the detection device such that the rotational speed of the electric motor keeps constant at a predetermined rotational speed corresponding to the constant speed mode.

4. The power tool according to claim 1, wherein the load parameter is a product of the duty cycle of the control signal and the rotational speed of the electric motor.

5. The power tool according to claim 4, wherein the power tool is an electric lawnmower and the functional accessory is a mowing blade driven by the electric motor.

6. A control method for controlling the operation of a power tool comprising an electric motor and a functional accessory operably coupled to the electric motor to be driven by the electric motor, the control method comprising:

detecting a rotational speed of the electric motor;

controlling the rotational speed of the electric motor via use of a control signal, to cause the electric motor to operate at a lower rotational speed under a lower load and at a higher rotational speed under a higher load;

estimating a load parameter according to the rotational speed of the electric motor and a duty cycle of the control signal, and using the estimated load parameter for controlling the rotational speed of the electric motor.

7. The control method according to claim 6, further comprising:

selecting a constant speed mode from a plurality of constant speed modes according to the load parameter; and

driving the electric motor at a rotational speed corresponding to the selected constant speed mode.

8. The control method according to claim 7, wherein each of the plurality of constant speed modes has a predetermined rotational speed, and the duty cycle of the control signal controlling the electric motor is reduced when an actual rotational speed of the electric motor is greater than the predetermined rotational speed of the selected constant speed mode.

9. The control method according to claim 7, wherein the rotational speed of the electric motor is detected by detecting a back electromotive force of the electric motor.

10. The control method according to claim 7, wherein the power tool is a lawnmower and the electric motor drives a grass-cutting blade of the lawnmower.

11. The control method according to claim 7, wherein the constant speed mode is selected according to a difference between a current load parameter and an initial load parameter.