Method for filling a wash tub of a dishwasher with water

• US 9,936,852 B2
• Filed: 03/16/2011
• Issued: 04/10/2018
• Est. Priority Date: 03/18/2010
• Status: Active Grant

• Current Assignee: Electrolux Home Products Corporation NV (AB Electrolux)
• Original Assignee: Electrolux Home Products Corporation NV (AB Electrolux)
• Inventors: Forst, Klaus-Martin, Haider, Gerhard, Lampe, Hansjorg
• Primary Examiner(s): Barr, Michael E
• Assistant Examiner(s): Ayalew, Tinsae B
• Application Number:
  US13/635,586
• Publication Number:
  US 20130008477A1
• Time in Patent Office: 2,582 Days
• Field of Search: 134186, 8158, 68 1205, 68207, 68 1202
• CPC Class Codes: A47L 15/0023 Water filling A47L15/4244 takes precedence
• CPC Class Codes: A47L 15/0049 Detection or prevention of malfunction, including accident prevention arrangements to prevent clogging of filters A47L15/4208; safety arrangements for preventing water damage A47L15/421
• CPC Class Codes: A47L 15/421 Safety arrangements for preventing water damage
• CPC Class Codes: A47L 15/4217 Fittings for water supply, e.g. valves or plumbing means to connect to cold or warm water lines, aquastops
• CPC Class Codes: A47L 15/4229 Water softening arrangements
• CPC Class Codes: A47L 2401/06 Water supply, circulation or discharge information
• CPC Class Codes: A47L 2401/09 Water level
• CPC Class Codes: A47L 2401/20 Time, e.g. elapsed operating time
• CPC Class Codes: A47L 2501/01 Water supply, e.g. opening or closure of the water inlet valve
• CPC Class Codes: A47L 2501/02 Water discharge, e.g. opening or closure of discharge valve
• CPC Class Codes: A47L 2501/26 Indication or alarm to the controlling device or to the user
• CPC Class Codes: A47L 2501/28 Machine starting, e.g. normal start, restart after electricity cut-off or start scheduling
• CPC Class Codes: A47L 2501/34 Change machine operation from normal operational mode into special mode, e.g. service mode, resin regeneration mode, sterilizing mode, steam mode, odour eliminating mode or special cleaning mode to clean the hydraulic circuit

Abstract

A method for filling a wash tub (12) of a dishwasher (10) with water, wherein the wash tub (12) comprises a water-collecting sump pot (16) that is fixed to an opening in its bottom and said method forms part of a program cycle for the operation of the dishwasher, said method comprising the subsequent steps of: (i) opening a water inlet (13) of the dishwasher and executing a static filling of the wash tub wherein a circulation pump of the dishwasher is kept deactivated, (ii) detecting a predetermined lower water level (22) inside the sump pot (16), and (iii) starting to measure the time for the static filling when said lower water level (22) is detected.

Claims

1. A method for filling a wash tub of a dishwasher with water, wherein the wash tub comprises a water-collecting sump pot that is fixed to an opening in its bottom and said method forms part of a program cycle for the operation of the dishwasher, said method comprising a step of:

(i) opening a water inlet of the dishwasher and executing a static filling of the wash tub wherein a circulation pump of the dishwasher is kept deactivated,

(ii) detecting a predetermined lower water level inside the sump pot,

(iii) starting to measure the time for the static filling when said lower water level is detected,

(iv) detecting a predetermined upper water level inside the sump pot and stopping the static filling,

(v) determining a flow rate of the inlet water during the static filling basing on the duration of the static filling and on a known sump pot volume comprised between said upper water level and said lower water level of the sump pot,

(vi) executing a percentaged filling of the wash tub after the upper water level of the static filling has been reached, wherein the circulation pump is kept deactivated and a predetermined percentaged water volume is added to the wash tub by opening the water inlet for an open time corresponding to said percentaged water volume, wherein said open time is calculated based on said percentaged water volume and on the inlet water flow rate determined during the static filling,

(vii) switching on the circulation pump and keeping it running at a first pump speed,

(viii) detecting an insufficient operational water level in the wash tub that is lower than a known first required operational water level that corresponds to full load operation of the circulation pump at said first pump speed,

(ix) executing a dynamic filling of the wash tub while the circulation pump is running by opening the water inlet until said first required operational water level is detected inside the wash tub, wherein both the insufficient operational water level and the first required operational water level are detected by an analogue pressure sensor, and

(x) subsequently adapting the filled-in amount of water in the wash tub to at least one further pump speed that is higher or lower than said first pump speed during the program cycle, wherein the pump speeds can be different in at least two steps of the program cycle and/or within at least two sub-steps of an individual step of the program cycle,

wherein when the further pump speed is higher than said first pump speed, wherein an insufficient operational water level is detected that is lower than a known required operational water level that corresponds to full load operation of the circulation pump at said further pump speed, and said dynamic filling is executed while the circulation pump is running by opening the water inlet until said required operational water level is detected,

wherein when said further pump speed is lower than said first pump speed, involving a step of an at least partial drainage of the water comprised in the wash tub and a subsequent step of executing a dynamic filling while the circulation pump is running by opening the water inlet until a required operational water level that corresponds to said further pump speed is detected, and wherein the circulation pump is maintained at or above said further pump speed during the at least partial drainage and the subsequent step of executing the dynamic filling.

2. The method according to claim 1, wherein at least one of the lower water level and the upper water level in the sump pot are detected by at least one pressure sensor, wherein at least one of a lower pressure that corresponds to the lower water level and a higher pressure that corresponds to the upper water level in the sump pot are measured by the at least one pressure sensor, wherein the at least one pressure sensor comprises the analogue pressure sensor.

3. The method according to claim 1, wherein the total water volume initially filled into the wash tub consists of said sump pot volume plus said percentaged water volume, said total volume being lower or equal to a first operational water volume that is required for full load operation of the circulation pump at a first pump speed.

4. The method according to claim 1, that comprises the further steps of:

(xi) monitoring an operational water level in the wash tub while the circulation pump is running at a predetermined pump speed,

(xii) detecting an operational level that is lower than a known required operational level that corresponds to said predetermined pump speed,

(xiii) starting a dynamic refilling of the dishwasher by opening the water inlet,

(xiv) stopping the dynamic refilling by closing the water inlet when said required operational water level is detected in the wash tub, wherein the operational water level is monitored and/or detected by the analogue pressure sensor.

5. The method according to claim 1, that comprises controlling an allowed maximum water level inside the wash tub and the subsequent steps of:

(xv) recording the actual total open time of the water inlet during all water filling steps of the present program cycle,

(xvi) calculating an allowed maximum total open time for the water inlet during a wash cycle basing on a known allowed maximum water volume inside the wash tub and on the flow rate of the inlet water determined during the static filling, and

(xvii) calculating a remaining allowed maximum total open time for the water inlet.

6. The method according to claim 5 that comprises the further subsequent step of:

(xviii) closing the water inlet when said allowed maximum total open time has been reached.

7. The method according to claim 5, comprising the further subsequent steps of:

(xix) determining the actual water level in the wash tub,

(xx) starting an at least partial drainage of the water comprised in the wash tub by opening a drain valve or switching on a drain pump of the dishwasher,

(xxi) stopping the drainage when a predetermined drainage water level is detected in the wash tub,

(xxii) calculating the volume of the drained water basing on the water levels before and after the drainage using an analogue pressure sensor,

(xxiii) calculating a supplemental filling time corresponding to the volume of the drained water basing on the inlet water flow rate determined during the static filing, and

(xxiv) increasing the allowed maximum total open time for the water inlet by said supplemental filling time.

8. The method according to claim 7 that comprises an additional subsequent step of:

(xxv) adding a predetermined substitute volume of water by opening the water inlet for an open time that is calculated on the basis of said predetermined substitute volume water volume and on the inlet water flow rate determined during the static filling, wherein said predetermined substitute volume of water is not allowed to be larger than the difference between said allowed maximum water level inside the wash tub and said drainage water level.

9. The method according to claim 1, that comprises the subsequent steps of:

(xxvi) recording the overall total open time of the water inlet during all water filling steps of the present program cycle and during all previous program cycles since a regeneration cycle of a softener unit of the dishwasher was last executed,

(xxvii) calculating the total water volume that has been filled into the wash tub since the last generation cycle, basing on the flow rate of the inlet water determined during at least one static filling and on the recorded total open time of the water inlet since the last regeneration cycle,

(xxviii) monitoring since the last regeneration cycle whether a predetermined regeneration-triggering volume of filling water has been filled into the wash tub using an analogue pressure sensor,

(xxix) initiating a regeneration cycle of a softener unit of the dishwasher, after said regeneration-triggering volume of filling water has been reached.

10. The method according to claim 1, wherein an analogue pressure sensor is used for detecting an operational water level or a regeneration-triggering volume of filling water.

11. The method for filling a wash tub of a dishwasher with water, according to claim 1, comprising the subsequent steps of:

(xxx) starting a program cycle of the dishwasher,

(xxxi) determining at the start of the program cycle whether a water inlet of the dishwasher could be opened, and

(xxxii) eventually indicating to a user of the dishwasher that the water inlet could not be opened,

wherein said determination involves executing a water level measurement in the bottom region of a water-collecting sump pot of the dishwasher essentially at the time of starting the program cycle by measuring the water pressure using an analogue pressure sensor.

12. A computer program product stored on a non-transitory computer usable medium, comprising computer readable program means for causing an electronic control unit to perform the method according to claim 1.

13. Dishwasher comprising the at least one analogue pressure sensor, wherein the dishwasher is adapted to execute the method according to claim 1, wherein the dishwasher comprises an electronic control unit that is adapted to execute said method according to corresponding pressure signals provided by at least one analogue pressure sensor.

14. Dishwasher comprising the at least one analogue pressure sensor, wherein the dishwasher is adapted to execute said computer program product according to claim 12, wherein the dishwasher comprises the electronic control unit that is adapted to execute said computer program product according to corresponding pressure signals provided by the at least one analogue pressure sensor.

15. The method according to claim 1 further comprising draining the wash tub during a drain step, wherein the drain step further comprises calibrating the analogue pressure sensor while a drain pump is operating at an end of the drain step.

16. The method according to claim 1 further comprising pulsing the circulation pump when the further pump speed is operating.

17. The method according to claim 1, wherein the static filling step defines a first switch back point comprising a first value of the analogue pressure sensor and the dynamic filling step defines a second switch back point comprising a second value of the analogue pressure sensor, wherein the first switch back point is different than the second switch back point.

18. A method for filling a wash tub of a dishwasher with water, wherein the wash tub comprises a water-collecting sump pot that is fixed to an opening in its bottom and said method forms part of a program cycle for the operation of the dishwasher, said method comprising a step of:

(i) opening a water inlet of the dishwasher and executing a static filling of the wash tub wherein a circulation pump of the dishwasher is kept deactivated,

(ii) detecting a predetermined lower water level inside the sump pot,

(iii) starting to measure the time for the static filling when said lower water level is detected,

(iv) detecting a predetermined upper water level inside the sump pot and stopping the static filling,

(v) determining a flow rate of the inlet water during the static filling basing on the duration of the static filling and on a known sump pot volume comprised between said upper water level and said lower water level of the sump pot,

(vi) executing a percentaged filling of the wash tub after the upper water level of the static filling has been reached, wherein the circulation pump is kept deactivated and a predetermined percentaged water volume is added to the wash tub by opening the water inlet for an open time corresponding to said percentaged water volume, wherein said open time is calculated based on said percentaged water volume and on the inlet water flow rate determined during the static filling,

(vii) switching on the circulation pump and keeping it running at a first pump speed,

(viii) detecting an insufficient operational water level in the wash tub that is lower than a known first required operational water level that corresponds to full load operation of the circulation pump at said first pump speed,

(ix) executing a dynamic filling of the wash tub while the circulation pump is running by opening the water inlet until said first required operational water level is detected inside the wash tub, wherein both the insufficient operational water level and the first required operational water level are detected by an analogue pressure sensor, and

(x) draining the wash tub during a drain step, wherein the drain step further comprises calibrating the analogue pressure sensor while a drain pump is operating at an end of the drain step.