Method and apparatus for coupling soft tissue to bone

• US 9,936,940 B2
• Filed: 09/06/2013
• Issued: 04/10/2018
• Est. Priority Date: 06/07/2013
• Status: Active Grant

• Current Assignee: Biomet Sports Medicine LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Biomet Sports Medicine LLC (Zimmer Biomet Holdings, Inc.)
• Inventors: Palese, Christopher M., Denham, Gregory J., Norton, Dan
• Primary Examiner(s): Nguyen, Victor
• Assistant Examiner(s): HOLLM, JONATHAN A
• Application Number:
  US14/019,646
• Publication Number:
  US 20140364906A1
• Time in Patent Office: 1,677 Days
• Field of Search: 606232, 606311-312, 623 1314
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 2017/00884 enhancing wound closure
• CPC Class Codes: A61B 2017/0403 Dowels
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors
• CPC Class Codes: A61B 2017/0412 having anchoring barbs or pins extending outwardly from suture anchor body
• CPC Class Codes: A61B 2017/0414 having a suture-receiving opening, e.g. lateral opening
• CPC Class Codes: A61B 2017/044 with a threaded shaft, e.g. screws
• CPC Class Codes: A61B 2017/0445 cannulated, e.g. with a longitudinal through-hole for passage of an instrument
• CPC Class Codes: A61B 2017/045 snug fit within the anchor
• CPC Class Codes: A61B 2017/0453 threaded elements, e.g. set screws
• CPC Class Codes: A61B 2017/06042 located close to needle tip
• CPC Class Codes: A61B 2017/06185 hollow or tubular

Abstract

A method for securing a suture to bone can include loading the suture in a distal opening of an inserter of an assembly. The suture can be coupled to soft tissue. The assembly can include the inserter, an anchor carried by the inserter, a distal tip and a driver each coupled to the inserter. A hole can be formed in the bone with the distal tip, and the distal opening and a portion of the suture can be positioned in the hole. The driver can be actuated to allow movement relative to the inserter and can be advanced in a first direction to drive the anchor about the inserter into the hole to secure the distal tip, anchor and suture to the bone with an absence of a knot. The driver can be moved in a second direction to remove the inserter from the distal tip, anchor and suture.

Claims

1. A method for securing a suture to bone, comprising:

loading the suture in a slot of an openable eyelet, wherein the slot includes an opening proximate a distal end of an inserter of a flexible member securing assembly, the assembly including the inserter, a suture anchor carried by the inserter, a distal tip removably coupled to a distal end of the inserter and a driver coupled to the inserter, the suture being positioned between the suture anchor and the distal tip within the slot while extending neither through the suture anchor nor the distal tip, a combination of the slot and the distal tip forming the openable eyelet;

piercing an outer surface of the bone with the distal tip;

advancing the inserter relative to the bone to form a pilot hole in the bone and position a distal end of the suture anchor relative to the outer surface of the bone, the distal tip, the opening of the slot and a portion of the suture loaded therein being positioned in the pilot hole;

actuating the driver to allow movement of the driver relative to the inserter;

advancing the driver relative to the inserter in a first direction to drive the suture anchor about the inserter into the pilot hole and compress a portion of the suture between the distal end of the suture anchor and the distal tip and secure the suture anchor and the suture to the bone without forming a knot in the suture; and

moving the driver in a second direction opposite the first direction to remove the inserter from the pilot hole and the distal tip, suture anchor and suture, the moving step uncoupling the distal tip from the inserter, opening the openable eyelet, and causing the suture to move through the opening of the slot of the openable eyelet as the inserter is removed from the pilot hole.

2. The method of claim 1, wherein the suture is coupled to soft tissue, and wherein piercing the outer surface of the bone with the distal tip includes piercing the outer surface of the bone with the distal tip while the inserter is coupled to the suture, the suture anchor, the distal tip and the driver.

3. The method of claim 1, wherein actuating the driver includes actuating a lock arrangement associated with a handle of the driver to allow axial movement of the driver relative to the inserter, the inserter being positioned in an internal bore of the driver.

4. The method of claim 3, wherein actuating the lock arrangement includes moving a depressible member to disengage a lock member from engagement with a first retention area of the inserter, wherein the inserter extends through a cavity of the depressible member.

5. The method of claim 4, wherein actuating the lock arrangement includes the moving the depressible member to disengage the lock member that is biased into engagement with the first retention area such that upon axial movement of the inserter and release of the depressible member, the lock member reengages the inserter at a position different than the first retention area.

6. The method of claim 5, wherein advancing the driver relative to the inserter in the first direction includes advancing the driver in the first direction until the lock member engages a second retention area of the inserter axially spaced apart from the first retention area, the second retention area corresponding to a proximal end of the suture anchor being at a predetermined position relative to the outer surface of the bone.

7. The method of claim 3, wherein advancing the driver relative to the inserter in the first direction to drive the suture anchor about the inserter into the pilot hole includes axially advancing and rotating the driver relative to the inserter to thread the suture anchor into the pilot hole about the inserter while the inserter remains positioned in the pilot hole.

8. The method of claim 3, wherein advancing the driver to secure the suture anchor and the suture to the bone without forming a knot in the suture includes compressing the suture between an outer surface of the suture anchor and a wall of the pilot hole in the bone.

9. The method of claim 1, wherein moving the driver in the second opposite direction automatically removes the slot from the suture and the inserter from the distal tip.

10. The method of claim 9, wherein the distal tip includes a pointed distal tip having a larger width than a width of the inserter.

11. The method of claim 10, wherein advancing the driver relative to the inserter in the first direction to drive the suture anchor about the inserter into the pilot hole includes inserting the suture anchor into the pilot hole to place a distal end of the suture anchor into engagement with the removably coupled distal tip, wherein a portion of the suture is compressed between the distal end of the suture anchor and the removably coupled distal tip.

12. The method of claim 1, wherein advancing the driver relative to the inserter in a first direction to drive the suture anchor about the inserter into the pilot hole and compress a portion of the suture between the distal end of the suture anchor and the distal tip includes positioning the suture between first and second projections extending from a proximal end of the distal tip.

13. The method of claim 12, wherein the first and second projections are spaced apart and orientated relative to the slot such that the suture can be moved by the suture anchor relative to the slot and into a space between the first and second projections such that the suture can be positioned between the first and second projections by the suture anchor while the distal tip is removably coupled to the inserter.

14. The method of claim 1, wherein the suture includes a self-locking adjustable suture construct.

15. A method for securing soft tissue to bone, comprising:

loading a suture in a slot of an openable eyelet, wherein the slot includes an opening proximate a distal end of an inserter of a flexible member securing assembly, the suture being coupled to soft tissue, the assembly including the inserter, a suture anchor carried by the inserter, a distal tip removably coupled to a distal end of the inserter, and a driver coupled to the inserter, wherein the suture anchor, inserter, distal tip and driver are concentric about a central longitudinal axis of the flexible member securing assembly and the suture is positioned between the suture anchor and distal tip within the slot while extending neither through the suture anchor nor the distal tip, a combination of the slot and the distal tip forming the openable eyelet;

advancing the inserter into a hole in the bone using the driver to position a distal end of the suture anchor relative to an outer surface of the bone, the distal tip, the opening of the slot and a portion of the suture loaded therein being positioned in the hole;

tensioning the suture relative to the slot and the soft tissue;

actuating a lock member associated with the driver to allow movement of the driver relative to the inserter;

advancing the driver relative to the inserter in a first direction to drive the suture anchor about the inserter into the hole and compress the suture between the distal end of the suture anchor and the distal tip and secure the suture anchor and the suture to the bone without forming a knot in the suture; and

moving the driver in a second direction opposite the first direction to remove the inserter from the hole and the distal tip, suture anchor and the suture, the moving step uncoupling the distal tip from the inserter, opening the openable eyelet, and causing the suture to move through the opening of the slot of the openable eyelet as the inserter is removed from the hole.

16. The method of claim 15, further comprising piercing the outer surface of the bone with the distal tip while the inserter is coupled to the suture, the suture anchor and the driver;

and

wherein advancing the inserter into the hole in the bone using the driver to position the distal end of the suture anchor relative to the outer surface of the bone includes advancing the inserter relative to the outer surface of the bone using the driver to form the hole in the bone and position the distal end of the suture anchor outside of the hole and adjacent to the outer surface of the bone while the removably coupled distal tip is within the hole.

17. The method of claim 16, wherein advancing the driver to secure the suture anchor and the suture to the bone without forming a knot in the suture includes compressing the suture between an outer surface of the suture anchor and a wall of the hole in the bone.

18. The method of claim 17, wherein actuating the lock member associated with the driver to allow movement of the driver relative to the inserter includes disengaging the lock member from engagement with the inserter at a first position;

and

wherein advancing the driver relative to the inserter in the first direction to drive the suture anchor about the inserter into the hole includes the lock member automatically engaging the inserter at a second position spaced apart from the first position and corresponding to a predetermined insertion depth of the suture anchor into the bone.

19. The method of claim 18, wherein moving the driver in a second opposite direction to remove the inserter from the hole, the suture anchor and the suture includes moving the driver in the second opposite direction after the lock member automatically engages the inserter at the second position.

20. The method of claim 18, wherein disengaging the lock member includes moving a depressible member to disengage the lock member from engagement with the inserter at the first position, where the inserter extends through the depressible member.

21. The method of claim 15, wherein advancing the driver relative to the inserter in a first direction to drive the suture anchor about the inserter includes positioning the suture between first and second projections extending from a proximal end of the distal tip.

22. The method of claim 21, wherein the first and second projections are spaced apart and orientated relative to the slot such that the suture can be moved by the suture anchor relative to the slot and into a space between the first and second projections such that the suture can be positioned between the first and second projections by the suture anchor while the distal tip is removably coupled to the inserter.

23. A flexible member securing assembly for use in securing a flexible member relative to bone, the assembly comprising:

a flexible member;

an inserter having a body extending along a longitudinal axis from a proximal end to a distal end;

a driver assembly including a handle and a drive member coupled to the handle, the proximal end of the inserter positioned in an internal bore of the drive member and the handle;

a lock arrangement associated with the driver assembly and configured to selectively lock the inserter to the driver assembly in one of a plurality of positions, the inserter extending through a portion of the lock arrangement;

an anchor slidably carried on the inserter, wherein the inserter, driver assembly and anchor are concentric about the longitudinal axis;

a slot formed in the inserter proximate the distal end, the slot being configured to receive the flexible member and selectively retain the flexible member therein; and

a distal tip removably coupled to the distal end of the inserter such that the flexible member is coupled to the inserter between the distal tip and the anchor while extending neither through the distal tip nor the anchor, wherein a combination of the slot and the distal tip form an openable eyelet configured to retain the flexible member, and wherein, when the distal tip is removed from the distal end of the inserter, the slot defines an opening proximate the distal end of the inserter that is sized to allow the flexible member to pass through the opening;

wherein the distal tip is adapted to form a pilot hole in the bone via a force applied to the driver assembly and the driver assembly is adapted to insert the anchor into the pilot hole about the inserter and into substantial engagement with the distal tip to secure the anchor and flexible member to the bone without forming a knot in the suture.

24. The assembly of claim 23, wherein the lock arrangement is associated with the handle and includes a lock member selectively engagable with the inserter in a first position of the plurality of positions in which the driver assembly is fixed to the inserter, the driver assembly rotatably and axially movable relative to the inserter upon releasing the lock member from engagement at the first position.

25. The assembly of claim 24, wherein the driver assembly is configured to be advanced relative to the inserter and is adapted to insert the anchor into the bone to a predetermined depth at which the lock member automatically engages the inserter at a second position of the plurality of positions axially spaced apart from the first position to fix the driver assembly to the inserter.

26. The assembly of claim 23, wherein the distal tip includes a pointed distal end and a proximal end having first and second projections extending axially therefrom, the first and second projections configured to align with the slot when the distal tip is coupled to the inserter.

27. The assembly of claim 26, wherein the distal tip is adapted to receive a portion of the flexible member between the first and second projections.