Surgical arm

• US 9,937,012 B2
• Filed: 11/28/2014
• Issued: 04/10/2018
• Est. Priority Date: 03/07/2014
• Status: Active Grant

• Current Assignee: CMR Surgical Ltd.
• Original Assignee: CMR Surgical Ltd.
• Inventors: Hares, Luke David Ronald, Randle, Steven James
• Primary Examiner(s): Joyce, William C
• Application Number:
  US15/024,291
• Publication Number:
  US 20160361123A1
• Time in Patent Office: 1,229 Days
• Field of Search: 7449005, 901 18, 901 1
• CPC Class Codes: A61B 2034/305 Details of wrist mechanisms at distal ends of robotic arms
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: B25J 9/06 characterised by multi-articulated arms

Abstract

A surgical robot comprising an articulated arm, the arm having a terminal portion comprising: a distal segment having an attachment for a surgical instrument; an intermediate segment; and a basal segment whereby the terminal portion is attached to the remainder of the arm; a first articulation between the distal segment and the intermediate segment, the first articulation permitting relative rotation of the distal segment and the intermediate segment about a first axis; and a second articulation between the intermediate segment and the basal segment, the second articulation permitting relative rotation of the intermediate segment and the basal segment about a second axis; wherein: the intermediate segment comprises a third articulation permitting relative rotation of the distal segment and the basal segment about third and fourth axes; and the first, second and third articulations are arranged such that in at least one configuration of the third articulation the first and second axes are parallel and the third and fourth axes are transverse to the first axis.

Claims

1. A surgical robot comprising:

a surgical instrument; and

an articulated arm having a base, a terminal portion, and a main arm portion extending between the base and the terminal portion;

wherein the main arm portion comprises;

a first shaft section comprising a first shaft joint permitting rotation relative to the base about a first shaft axis parallel to the first shaft section;

a second shaft section coupled to the first shaft section by a second shaft joint permitting relative rotation of the first shaft section and second shaft section about a second shaft axis perpendicular to the first shaft axis, the second shaft section comprising a third shaft joint permitting rotation about a third shaft axis parallel to the second shaft section; and

a third shaft section coupled to the second shaft section by a fourth shaft joint permitting relative rotation of the second shaft section and third shaft section about a fourth shaft axis perpendicular to the third shaft axis;

wherein the terminal portion comprises;

a distal segment attached to the surgical instrument;

an intermediate segment;

a first articulation between the distal segment and the intermediate segment, the first articulation permitting relative rotation of the distal segment and the intermediate segment about a first axis;

a second articulation between the intermediate segment and the third shaft section, the second articulation permitting relative rotation of the intermediate segment and the third shaft section about a second axis; and

a third articulation included in the intermediate segment, the third articulation permitting relative rotation of the distal segment and the third shaft section about third and fourth axes, wherein the third and fourth axes intersect each other;

wherein the first, second, and third articulations are arranged such that in at least one configuration of the third articulation;

the first and second axes are parallel, the third and fourth axes are transverse to each other, and the third and fourth axes are transverse to the first axis; and

wherein the surgical instrument comprises an instrument shaft extending in a direction substantially along the first axis for each configuration of the third articulation.

2. A surgical robot as claimed in claim 1, wherein in the said configuration the first and second axes are collinear.

3. A surgical robot as claimed in claim 1, wherein the first articulation is a revolute joint and the second articulation is a revolute joint.

4. A surgical robot as claimed in claim 1, wherein the third articulation is a spherical joint or a pair of revolute joints.

5. A surgical robot as claimed in claim 4, wherein the third articulation is a universal joint.

6. A surgical robot as claimed in claim 1, wherein the surgical instrument is only articulable relative to the third shaft section using the first, second, and third articulations.

7. A surgical robot as claimed in claim 1, wherein the the surgical instrument is extending along the first axis.

8. A surgical robot as claimed in claim 1, wherein the first, second, third, and fourth shaft joints are revolute joints, and the terminal portion is only articulable relative to the base using the first, second, third, and fourth shaft joints.

9. A surgical robot as claimed in claim 1, wherein the base is arranged such that the first shaft axis is offset from vertical by at least 20°

.

10. A surgical robot as claimed in claim 1, wherein the second axis is transverse to the fourth shaft axis.

11. A surgical robot as claimed in claim 1, wherein the fourth shaft axis is offset from the second axis in a direction perpendicular to the second axis.

12. A surgical robot as claimed in claim 1, wherein the third articulation is constituted by a joint having an intermediate member capable of moving about a first spherical joint with respect to a basal segment of the terminal portion and about a second spherical joint with respect to the distal segment, the first and second spherical joints being constrained to move in a plane with respect to the intermediate member.

13. A surgical robot as claimed in claim 12, comprising a follower captive within the intermediate member and coupled by the first and second spherical joints to the basal segment and the distal segment respectively, the follower being constrained to move linearly with respect to the intermediate member.

14. A surgical robot as claimed in claim 12, comprising a plurality of linear actuators arranged between the basal segment and the intermediate member for causing relative rotation of the distal segment and the basal segment about the third and fourth axes.