Article rearranging device and article storage facility including same

• US 9,938,081 B2
• Filed: 07/20/2017
• Issued: 04/10/2018
• Est. Priority Date: 07/21/2016
• Status: Active Grant

• Current Assignee: Daifuku Company Limited
• Original Assignee: Daifuku Company Limited
• Inventors: Gondoh, Takuya, Sato, Nobuhiko, Iwai, Masami, Kato, Kenji
• Primary Examiner(s): Randazzo, Thomas
• Application Number:
  US15/654,841
• Publication Number:
  US 20180022551A1
• Time in Patent Office: 264 Days
• CPC Class Codes: B65G 1/0485 Check-in, check-out devices
• CPC Class Codes: B65G 1/1373 for fulfilling orders in warehouses
• CPC Class Codes: B65G 1/1378 the orders being assembled on fixed commissioning areas remote from the storage areas
• CPC Class Codes: B65G 2203/041 Camera
• CPC Class Codes: B65G 47/52 Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices loading or unloading by means not incorporated in, or not operatively associated with, conveyors B65G65/00; transfer of workpieces during metal rolling B21B41/00
• CPC Class Codes: B65G 47/905 Control arrangements
• CPC Class Codes: G06Q 10/083 Shipping
• CPC Class Codes: G06Q 10/0832 Special goods or special handling procedures, e.g. handling of hazardous or fragile goods
• CPC Class Codes: G06Q 10/0833 Tracking
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders

Abstract

An arranging section is provided to rearrange the order of articles received by a receiving portion into a specified order. When distributing and collecting a plurality of articles, that are being rearranged, among and in a plurality of upstream collecting branch portions, the operations of the arranging section are controlled such that the articles are classified into article groups of the same number of articles as the number of the last collecting branch portions, and such that, for each article group, elements of a subsequence representing the specified order assigned to a plurality of articles forming an article group are elements of a consecutive subsequence for the articles forming the article group, so that the articles in one article group are distributed and collected before the articles in any other article group. And when transporting the plurality of articles being rearranged, from the upstream collecting branch portions to the last collecting branch portions, the operations of the arranging section are controlled such that articles in an article group formed by the articles to which earlier positions in the specified order are assigned are distributed among the last collecting branch portions before articles in any other article group formed by articles to which later positions in the specified order are assigned, and such that the articles that form any one given article group are distributed among, and collected in, the last collecting branch portions, one by one in accordance with the specified order.

Claims

1. An article rearranging device comprising:

a receiving portion configured to receive articles, one or more articles at a time;

a delivering portion configured to deliver articles, one or more articles at a time;

an arranging section configured to transport articles received by the receiving portion to the delivering portion, and to rearrange an order of articles received by the receiving portion into a specified order;

wherein the arranging section includes a plurality of collecting and transporting portions each of which is capable of collecting and transporting a plurality of articles such that the plurality of collecting and transporting portions are located one after another in series along a transport direction from the receiving portion to the delivering portion,

wherein, with one of the plurality of collecting and transporting portions that is located most downstream, with respect to the transport direction, being designated as a last collecting portion, and with another of the plurality of collecting and transporting portions that is a next collecting and transporting portion that is located upstream of the last collecting portion being designated as an upstream collecting portion,

each of the last collecting portion and the upstream collecting portion includes a plurality of collecting branch portions which extend in the transport direction and in parallel with each other,

wherein the number of last collecting branch portions which are the collecting branch portions of the last collecting portion and the number of upstream collecting branch portions which are the collecting branch portions of the upstream collecting portion are identical to each other or different from each other,

wherein a controller configured to control operations of the arranging section is configured to control operations of the arranging section such that a plurality of articles to be rearranged and to which the specified order is assigned, are caused to be distributed among, and collected in, a plurality of the upstream collecting branch portions, and are subsequently transported from the plurality of the upstream collecting branch portions to the plurality of the last collecting branch portions,

wherein, when distributing and collecting the plurality of articles, that are being rearranged, among and in the plurality of the upstream collecting branch portions, the controller controls operations of the arranging section such that the articles being rearranged are classified into article groups of the same number of articles as the number of the last collecting branch portions, and such that, for each article group, elements of a subsequence representing the specified order assigned to a plurality of articles forming an article group are elements of a consecutive subsequence for the articles forming the article group, so that articles in one article group are distributed and collected before articles in any other article group, and

wherein, when transporting the plurality of articles being rearranged, from the upstream collecting branch portions to the last collecting branch portions, the controller controls operations of the arranging section such that articles in an article group formed by the articles to which earlier positions in the specified order are assigned are distributed among the last collecting branch portions before articles in any other article group formed by articles to which later positions in the specified order are assigned, and such that plurality of articles that form any one given article group are distributed among, and collected in, the last collecting branch portions, one by one in accordance with the specified order.

2. The article rearranging device as defined in claim 1, wherein the upstream collecting portion includes a plurality of the upstream collecting branch portions such that the plurality of the upstream collecting branch portions overlap with each other as seen along a vertical direction,

wherein the last collecting portion includes a plurality of the last collecting branch portions such that the plurality of the last collecting branch portions overlap with each other as seen along the vertical direction, and

wherein the article rearranging device further comprises:

an intermediate transporting portion configured to transfer any article received from any of a plurality of the upstream collecting branch portions to any of the last collecting branch portions; and

a downstream transporting portion configured to transport any article received from any of the last collecting branch portions to the delivering portion.

3. The article rearranging device as defined in claim 1, wherein for articles to which the specified order has been assigned, the controller classifies, in accordance with the specified order, the articles into groups of the same number of articles as the number of the collecting branch portions, and assigns same article group identifying information to each article in a same group, wherein for the articles having the same article group identifying information, the controller assigns order identifying information, which indicates a set distributing order, to each article in accordance with the specified order, the set distributing order being an order of the last collecting branch portions to which the articles are delivered,

wherein, when distributing and collecting a plurality of articles, that are being rearranged, among and in a plurality of the upstream collecting branch portions, the controller controls the operations of the arranging section such that articles having the same article group identifying information are delivered to same collecting branch portion, and

wherein, when transporting a plurality of articles, that are being rearranged, from a plurality of the upstream collecting branch portions to a plurality of the last collecting branch portions, the controller controls operations of the arranging section such that articles in an upstream collecting branch portion that holds articles that are assigned earlier positions in the specified order are delivered to the last collecting portion before articles in any other upstream collecting branch portion that holds articles that are assigned later positions in the specified order, so that articles in one upper collecting branch portion are delivered before articles in any other upper collecting branch portion, and such that, in the last collecting portion, articles are distributed among a plurality of the last collecting branch portions based on the order identifying information.

4. The article rearranging device as defined in claim 2, wherein for articles to which the specified order has been assigned, the controller classifies, in accordance with the specified order, the articles into groups of the same number of articles as the number of the collecting branch portions, and assigns same article group identifying information to each article in a same group, wherein for the articles having the same article group identifying information, the controller assigns order identifying information, which indicates a set distributing order, to each article in accordance with the specified order, the set distributing order being an order of the last collecting branch portions to which the articles are delivered,

wherein, when distributing and collecting a plurality of articles, that are being rearranged, among and in a plurality of the upstream collecting branch portions, the controller controls the operations of the arranging section such that articles having the same article group identifying information are delivered to same collecting branch portion, and

wherein, when transporting a plurality of articles, that are being rearranged, from a plurality of the upstream collecting branch portions to a plurality of the last collecting branch portions, the controller controls operations of the arranging section such that articles in an upstream collecting branch portion that holds articles that are assigned earlier positions in the specified order are delivered to the last collecting portion before articles in any other upstream collecting branch portion that holds articles that are assigned later positions in the specified order, so that articles in one upper collecting branch portion are delivered before articles in any other upper collecting branch portion, and such that, in the last collecting portion, articles are distributed among a plurality of the last collecting branch portions based on the order identifying information.

5. An article storage facility including the article rearranging device as defined in claim 1, further comprising:

a storage configured to store a plurality of articles;

one or more retrieving devices each configured to retrieve articles from the storage, and an upstream transporting portion configured to transport articles received from the one or more retrieving devices to the receiving portion while maintaining an order of the articles received by the one or more retrieving devices.

6. An article storage facility including the article rearranging device as defined in claim 2, further comprising:

a storage configured to store a plurality of articles;

one or more retrieving devices each configured to retrieve articles from the storage, and an upstream transporting portion configured to transport articles received from the one or more retrieving devices to the receiving portion while maintaining an order of the articles received by the one or more retrieving devices.

7. An article storage facility including the article rearranging device as defined in claim 3, further comprising:

a storage configured to store a plurality of articles;

one or more retrieving devices each configured to retrieve articles from the storage, and an upstream transporting portion configured to transport articles received from the one or more retrieving devices to the receiving portion while maintaining an order of the articles received by the one or more retrieving devices.

8. An article storage facility including the article rearranging device as defined in claim 4, further comprising:

a storage configured to store a plurality of articles;

one or more retrieving devices each configured to retrieve articles from the storage, and an upstream transporting portion configured to transport articles received from the one or more retrieving devices to the receiving portion while maintaining an order of the articles received by the one or more retrieving devices.