Load control device for high-efficiency loads

• US 9,941,811 B2
• Filed: 04/18/2016
• Issued: 04/10/2018
• Est. Priority Date: 11/25/2009
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Newman, Jr., Robert C., Camen, Daniel F., Salvestrini, Christopher J., Harte, Matthew V.
• Primary Examiner(s): Laxton, Gary L
• Application Number:
  US15/131,444
• Publication Number:
  US 20160233785A1
• Time in Patent Office: 722 Days
• CPC Class Codes: H02M 1/0006 Arrangements for supplying an adequate voltage to the control circuit of converters
• CPC Class Codes: H02M 1/0012 Control circuits using digital or numerical techniques in DC/DC converters H02M3/157, H02M3/33515; in DC-AC converters H02M7/53873
• CPC Class Codes: H02M 1/081 wherein the phase of the control voltage is adjustable with reference to the AC source
• CPC Class Codes: H02M 1/088 for the simultaneous control of series or parallel connected semiconductor devices
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 5/2573 with control circuit
• CPC Class Codes: H02M 5/293 using semiconductor devices only
• CPC Class Codes: H02M 7/06 using discharge tubes without control electrode or semiconductor devices without control electrode
• CPC Class Codes: H05B 39/04 Controlling
• CPC Class Codes: H05B 39/044 continuously H05B39/042 takes precedence
• CPC Class Codes: H05B 39/048 with reverse phase control
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/37 Converter circuits
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/375 using buck topology
• CPC Class Codes: H05B 45/38 using boost topology
• CPC Class Codes: H05B 45/39 Circuits containing inverter bridges
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

Abstract

A load control device for controlling power delivered from an AC power source to an electrical load includes a thyristor, a first current path for conducting current through a gate terminal of the thyristor, and a control circuit for controlling the first current path to conduct a pulse of current through the gate terminal to render the thyristor conductive at a firing time during a present half cycle. The first current path is able to conduct at least one other pulse of current through the gate terminal between the firing time, and a second time that occurs before an end of the present half-cycle, but is prevented from conducting pulses of current between the second time and the end of the present half-cycle. The load control device includes a second current path for conducting current through the electrical load if the thyristor becomes and remains non-conductive during the present half-cycle.

Claims

1. A load control device for controlling power delivered from an AC power source to an electrical load, the load control device comprising:

a thyristor adapted to be electrically coupled between the AC power source and the electrical load, the thyristor having first and second main terminals through which current can be conducted to energize the electrical load and a gate terminal through which current can be conducted to render the thyristor conductive;

a first current path electrically coupled between the first main terminal of the thyristor and the gate terminal of the thyristor to conduct current through the gate terminal of the thyristor;

a control circuit configured to control the first current path to conduct a pulse of current through the gate terminal of the thyristor to render the thyristor conductive at a firing time during a present half-cycle of the AC power source, the control circuit configured to control the first current path to allow the first current path to conduct at least one other pulse of current through the gate terminal of the thyristor between the firing time and a second time that occurs before an end of the present half-cycle, the control circuit being further configured to prevent the first current path from conducting pulses of current through the gate terminal of the thyristor between the second time and the end of the present half-cycle to allow the thyristor to become non-conductive and remain non-conductive until the end of the present half-cycle; and

a second current path electrically coupled between the first and second terminals of the thyristor to conduct current through the electrical load if the thyristor becomes non-conductive and remains non-conductive during the present half-cycle.

2. The load control device of claim 1, wherein the first current path includes a gate coupling circuit and a controllable switching circuit electrically coupled in series between the first main terminal of the thyristor and the gate terminal of the thyristor, the gate coupling circuit electrically coupled to the first main terminal of the thyristor, the controllable switching circuit electrically coupled between the gate coupling circuit and the gate terminal of the thyristor.

3. The load control device of claim 2, wherein the second current path includes the gate coupling circuit and a resistor electrically coupled in series between the first and second main terminals of the thyristor, the gate coupling circuit electrically coupled between the first main terminal of the thyristor and the controllable switching circuit, the resistor electrically coupled between the second main terminal of the thyristor and a junction of the gate coupling circuit and the controllable switching circuit, the resistor configured to conduct current through the electrical load when the thyristor is non-conductive.

4. The load control device of claim 3, wherein the control circuit is further configured to control the gate coupling circuit and the controllable switching circuit to conduct the pulse of current through the gate terminal of the thyristor at the firing time to render the thyristor conductive, the control circuit being further configured to render the controllable switching circuit non-conductive at the second time to prevent the gate coupling circuit from conducting pulses of current through the gate terminal of the thyristor between the second time and the end of the present half-cycle.

5. The load control device of claim 4, wherein the thyristor is able to commutate off after the control circuit renders the controllable switching circuit non-conductive, the control circuit being further configured to maintain the controllable switching circuit non-conductive until at least a beginning of a next half-cycle of the AC power source, thereby assuring that the thyristor remains non-conductive for a remainder of the present half-cycle after the thyristor commutates off.

6. The load control device of claim 5, wherein the gate coupling circuit is configured to conduct current through the electrical load between the second time and the end of the present half-cycle.

7. The load control device of claim 3, wherein the gate coupling circuit comprises at least one MOS-gated transistor electrically coupled between the first main terminal of the thyristor and the gate terminal of thyristor.

8. The load control device of claim 7, wherein the gate coupling circuit comprises a single MOS-gated transistor in a full-wave rectifier bridge or two MOS-gated transistors electrically coupled in anti-series connection.

9. The load control device of claim 2, wherein the controllable switching circuit comprises an optocoupler having an input photodiode electrically coupled to receive a switch control signal from the control circuit and an output phototransistor configured to conduct current through the gate terminal of the thyristor to render the thyristor conductive.

10. The load control device of claim 1, wherein the first current path includes a gate coupling circuit coupled between the first main terminal of the thyristor and the gate terminal of the thyristor, the control circuit being configured to render the gate coupling circuit conductive to conduct the pulse of current through the gate terminal of the thyristor at the firing time to render the thyristor conductive, the control circuit being further configured to render the gate coupling circuit non-conductive at the second time.

11. The load control device of claim 10, wherein the second current path includes a controllable switching circuit electrically coupled in parallel with the main terminals of the thyristor, the control circuit being configured to render the controllable switching circuit conductive between the second time and the end of the present half-cycle to conduct current through the electrical load.

12. The load control device of claim 11, wherein the controllable switching circuit comprises at least one MOS-gated transistor.

13. The load control device of claim 12, wherein the controllable switching circuit comprises a single MOS-gated transistor in a full-wave rectifier bridge.

14. The load control device of claim 11, wherein the thyristor is able to commutate off after the control circuit renders the gate coupling circuit non-conductive, the control circuit being further configured to maintain the gate coupling circuit non-conductive until at least a beginning of a next half-cycle of the AC power source, thereby assuring that the thyristor remains non-conductive for the remainder of the present half-cycle after the thyristor commutates off.

15. The load control device of claim 10, wherein the gate coupling circuit comprises at least one MOS-gated transistor electrically coupled between the first main terminal of the thyristor and the gate terminal of thyristor.

16. The load control device of claim 15, wherein the gate coupling circuit comprises a single MOS-gated transistor in a full-wave rectifier bridge or two MOS-gated transistors electrically coupled in anti-series connection.

17. The load control device of claim 1, wherein the second current path is configured to conduct current through the electrical load between the second time and the end of the present half-cycle.

18. A load control device for controlling power delivered from an AC power source to an electrical load, the load control device comprising:

a thyristor adapted to be electrically coupled between the AC power source and the electrical load, the thyristor having first and second main terminals through which current can be conducted to energize the electrical load and a gate terminal through which current can be conducted to render the thyristor conductive;

a gate coupling circuit electrically coupled to the first main terminal of the thyristor and arranged to conduct current through the gate terminal of the thyristor;

a controllable switching circuit electrically coupled in parallel with the first and second main terminals of the thyristor; and

a control circuit configured to render the gate coupling circuit conductive to conduct a pulse of current through the gate terminal of the thyristor to render the thyristor conductive at a firing time during a present half-cycle of the AC power source, the control circuit configured to control the gate coupling circuit to allow the gate coupling circuit to conduct at least one other pulse of current through the gate terminal of the thyristor between the firing time and a second time that occurs before an end of the present half-cycle, the control circuit being further configured to prevent the gate coupling circuit from conducting pulses of current through the gate terminal of the thyristor between the second time and the end of the present half-cycle to allow the thyristor to become non-conductive and remain non-conductive until the end of the present half-cycle;

wherein the control circuit is configured to control the controllable switching circuit to enable the controllable switching circuit to conduct current through the electrical load if the thyristor becomes non-conductive and remains non-conductive during the present half-cycle.

19. The load control device of claim 18, wherein the control circuit is configured to render the gate coupling circuit non-conductive between approximately the second time and the end of the present half-cycle, the control circuit being configured to render the controllable switching circuit conductive to conduct current through the electrical load between approximately the second time and the end of the present half-cycle.

20. The load control device of claim 19, wherein the thyristor is able to commutate off after the second time during the present half-cycle, the control circuit being further configured to maintain the gate coupling circuit non-conductive until at least a beginning of a next half-cycle of the AC power source, thereby assuring that the thyristor remains non-conductive for a remainder of the present half-cycle after the thyristor commutates off.

21. The load control device of claim 18, wherein the controllable switching circuit comprises at least one MOS-gated transistor.

22. The load control device of claim 21, wherein the controllable switching circuit comprises a single MOS-gated transistor in a full-wave rectifier bridge.

23. The load control device of claim 18, wherein the gate coupling circuit comprises at least one MOS-gated transistor electrically coupled between the first main terminal of the thyristor and the gate terminal of thyristor.

24. The load control device of claim 23, wherein the gate coupling circuit comprises a single MOS-gated transistor in a full-wave rectifier bridge or two MOS-gated transistors electrically coupled in anti-series connection.