Bifacial photovoltaic module using heterojunction solar cells

• US 9,947,822 B2
• Filed: 02/02/2015
• Issued: 04/17/2018
• Est. Priority Date: 02/02/2015
• Status: Active Grant

• Current Assignee: Tesla Inc.
• Original Assignee: Tesla Inc.
• Inventors: Heng, Jiunn Benjamin, Erben, Christoph, Yang, Bobby
• Primary Examiner(s): LEONG, SUSAN DANG
• Application Number:
  US14/611,988
• Publication Number:
  US 20160225931A1
• Time in Patent Office: 1,170 Days
• CPC Class Codes: H01L 31/0201 comprising specially adapted module bus-bar structures
• CPC Class Codes: H01L 31/02013 comprising output lead wires elements
• CPC Class Codes: H01L 31/02167 for solar cells
• CPC Class Codes: H01L 31/022433 Particular geometry of the grid contacts
• CPC Class Codes: H01L 31/022466 made of transparent conductive layers, e.g. TCO, ITO layers
• CPC Class Codes: H01L 31/0488 Double glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets
• CPC Class Codes: H01L 31/0504 specially adapted for series or parallel connection of solar cells in a module
• CPC Class Codes: H01L 31/0684 double emitter cells, e.g. bifacial solar cells
• CPC Class Codes: H01L 31/0725 Multiple junction or tandem solar cells
• CPC Class Codes: H01L 31/0747 comprising a heterojunction of crystalline and amorphous materials, e.g. heterojunction with intrinsic thin layer
• CPC Class Codes: H01L 31/18 Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
• CPC Class Codes: H01L 31/1884 Manufacture of transparent electrodes, e.g. TCO, ITO
• CPC Class Codes: H02S 40/34 comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
• CPC Class Codes: Y02E 10/547 Monocrystalline silicon PV cells

Abstract

One embodiment of the present invention provides a bifacial solar panel. The bifacial solar panel includes a first transparent cover on a first side of the solar panel, a second transparent cover on a second side of the solar panel, a plurality of solar cells sandwiched between the first cover and the second cover, and one or more lead wires for outputting power generated by the solar panel. The lead wires are positioned on an edge of the solar panel without shading the first and second sides of the solar panel. A respective solar cell comprises a photovoltaic structure, a first metal grid on the first side of the photovoltaic structure, which allows the solar cell to absorb light from the first side, and a second metal grid on the second side of the photovoltaic structure, which allows the solar cell to absorb light from the second side.

Claims

1. A bifacial solar panel, comprising:

a first transparent cover on a first side of the solar panel;

a second transparent cover on a second side of the solar panel;

a plurality of photovoltaic structures sandwiched between the first cover and the second cover; and

one or more lead wires for outputting power generated by the solar panel, wherein the lead wires are positioned on an edge of the solar panel without shading the first and second sides of the solar panel;

wherein a respective photovoltaic structure has a long edge and a short edge, wherein the long edge is approximately n times the short edge, n being an integer greater than or equal to two;

wherein the respective photovoltaic structure comprises;

a first metallic grid comprising a first edge busbar positioned on a first side of the photovoltaic structure; and

a second metallic grid comprising a second edge busbar positioned on a second side of the photovoltaic structure;

wherein the first and second edge busbars are on opposite edges of the photovoltaic structure;

wherein the plurality of photovoltaic structures are arranged into n subsets;

wherein the photovoltaic structures in a respective subset are electrically coupled in series in a shingled configuration, with the first edge busbar of a respective photovoltaic structure overlapping with the second edge busbar of an immediately adjacent photovoltaic structure; and

wherein the n subsets of the photovoltaic structures are electrically coupled in parallel.

2. The solar panel of claim 1, wherein the respective photovoltaic structure is a double-sided heterojunction solar cell comprising:

a first transparent conducting oxide layer positioned on the first side of the photovoltaic structure; and

a second transparent conducting oxide layer positioned on the second side of the photovoltaic structure.

3. The solar panel of claim 2, wherein the first and second transparent conducting oxide layers have different thicknesses, and wherein a thickness of the first transparent conducting oxide layer is configured for absorption of substantially white light by the photovoltaic structure, and wherein a thickness of the second transparent conducting oxide layer is configured for absorption of substantially scattered or diffused light by the photovoltaic structure.

4. The solar panel of claim 1, wherein the first and second metallic grids have different finger spacing.

5. The solar panel of claim 1, wherein the first and second edge busbars are covered with a light-capturing film.

6. The solar panel of claim 1, wherein surfaces of the first and second edge busbars are textured.

7. The solar panel of claim 1, wherein regions on the second cover that are not covered by the photovoltaic structures are covered with a light-capturing film.

8. The solar panel of claim 1, wherein the solar panel is frameless.

9. The solar panel of claim 1, wherein the solar panel further comprises a plurality of maximum power point tracking devices, wherein a respective maximum power point tracking device is coupled to a respective photovoltaic structure or a group of photovoltaic structures.

10. The solar panel of claim 1, wherein the first cover comprises glass, and wherein the second cover comprises glass or polymer.