Battery charging with dynamic current limiting

• US 9,948,124 B2
• Filed: 08/28/2012
• Issued: 04/17/2018
• Est. Priority Date: 09/13/2011
• Status: Active Grant

• Current Assignee: Koninklijke Philips Electronics N.V. (Koninklijke Philips N.V.)
• Original Assignee: Koninklijke Philips N.V.
• Inventors: Haberland, Bernhard Lewis
• Primary Examiner(s): Tan, Richard
• Application Number:
  US14/343,394
• Publication Number:
  US 20140210268A1
• Time in Patent Office: 2,058 Days
• Field of Search: 307 31
• CPC Class Codes: H02J 7/04 Regulation of charging current or voltage

Abstract

Systems and methods for dynamic current limiting control the charge current for charging a battery of a device by determining the difference between the maximum supply current of an external supply source and the device current of the device in operation as it varies over time. Accordingly, the battery may be charged faster, using a charge current that, combined with the device current of the device in operation, does not exceed the maximum supply current of the external supply source.

Claims

1. A system configured to charge a battery of a device while the device is operating, the system comprising:

an input connector configured to electrically couple the system with an external supply source to receive a supply voltage and a supply current, wherein the external supply source has a maximum supply current, and wherein the external supply source is a separate and discrete device from the system;

a device connector configured to electrically couple the system with the device to receive a device current, wherein the device draws power received through the device connector from the external supply source, wherein the device current has an amount that varies over time with operating conditions of the device;

a first sink circuit configured to draw a sink current from the supply current received through the input connector, wherein first sink circuit is configured such that an amount of the sink current indicates an amount of the supply current of the external supply source received through the input connector;

a second sink circuit configured to draw a bias current from the supply current received through the input connector, wherein the second sink circuit is configured such that an amount of the bias current indicates an amount of the maximum supply current of the external supply source;

a sampling circuit that is electrically coupled with the first sink circuit and the second sink circuit, such that a voltage drop across the sampling circuit is based on the sink current and the bias current; and

a charge control circuit configured to sample the voltage drop across the sampling circuit and to control a charge current to charge a battery from the supply current based on the sampled voltage drop, the charge current being received through the input connector, wherein the charge control circuit is configured such that an amount of the charge current combined with the varying amount of the device current of the device is maintained below the maximum supply current;

wherein the system is configured to simultaneously power the battery and the device.

2. The system claim 1, wherein the first sink circuit is further configured to draw current through the sampling circuit.

3. The system of claim 1, wherein the second sink circuit comprises:

an identification circuit configured to identify a circuit component of the external supply source, wherein the circuit component corresponds to the maximum supply current; and

a bias control circuit configured to set the bias current based on the maximum supply current.

5. The system of claim 1, wherein the charge control circuit is configured to control the charge current such that the charge current is adjusted until the sampled voltage drop approximates a target voltage drop.

16. The system of claim 1, wherein the charge control circuit and the device are connected in parallel.

4. A system configured to charge a battery of a device while the device is operating, the system comprising:

an input connector configured to electrically couple the system with an external supply source to receive a supply voltage and a supply current, wherein the external supply source has a maximum supply current, and wherein the external supply source is a separate and discrete device from the system;

a device connector configured to electrically couple the system with the device to receive a device current, wherein the device draws power received through the device connector from the external supply source, wherein the device current has an amount that varies over time with operating conditions of the device;

a first sink circuit configured to draw a sink current from the supply current received through the input connector, wherein first sink circuit is configured such that an amount of the sink current indicates an amount of the supply current of the external supply source received through the input connector;

a second sink circuit configured to draw a bias current from the supply current received through the input connector, wherein the second sink circuit is configured such that an amount of the bias current indicates an amount of the maximum supply current of the external supply source;

a sampling circuit that is electrically coupled with the first sink circuit and the second sink circuit, such that a voltage drop across the sampling circuit is based on the sink current and the bias current;

a charge control circuit configured to sample the voltage drop across the sampling circuit and to control a charge current to charge a battery from the supply current based on the sampled voltage drop, the charge current being received through the input connector, wherein the charge control circuit is configured such that an amount of the charge current combined with the varying amount of the device current of the device is maintained below the maximum supply current;

wherein the second sink circuit comprises;

a current sink configured to draw the bias current;

a digital-to-analog (DAC) converter configured to control the current sink; and

one or more processors configured to execute computer program modules, the computer program modules comprising;

an identification module configured to identify a circuit component of the external supply source, wherein the circuit component corresponds to the maximum supply current; and

a converter control module configured to control the (DAC) converter based on the identified circuit component.

6. A method for charging a battery of a device while the device is operating, the method comprising:

electrically coupling, with an input connector, a system configured to charge a battery with an external supply source to receive a supply voltage and a supply current from the external supply source, wherein the external supply source has a maximum supply current;

electrically coupling, with a device connector, the system configured to charge the battery with the device to receive a device current from the external supply source, wherein an amount of the device current varies with operating conditions of the device;

drawing, with a first sink circuit, a sink current from the supply current to automatically determine the supply current received from the external supply source;

drawing, with a second sink circuit, a bias current from the supply current to determine the maximum supply current of the external supply source;

electrically coupling a sampling circuit with the first sink circuit and the second sink circuit, such that a voltage drop across the sampling circuit is based on the sink current and the bias current;

sampling, with a sampling circuit, the voltage drop across the sampling circuit;

automatically controlling, with a charge control circuit, a charge current received from the external supply source based on the sampled voltage drop such that an amount of the charge current combined with the varying amount of the device current is maintained below the maximum supply current; and

charging the battery with the controlled charge current;

wherein the system is configured to simultaneously power the battery and the device.

7. The method of claim 6, wherein an amount of the sink current is based on an amount of the supply current of the external supply source and wherein an amount of the bias current is based on an amount of the maximum supply current of the external supply source.

8. The method of claim 6, wherein automatically determining the supply current received from the external supply source includes drawing current through the sampling circuit.

9. The method of claim 6, wherein the determining the maximum supply current comprises:

identifying a circuit component of the external supply source, wherein the circuit component corresponds to the maximum supply current; and

setting the bias current inversely proportional to the maximum supply current.

10. The method of claim 6, wherein controlling the charge current based on the sampled voltage drop comprises adjusting the charge current until the sampled voltage drop approximates a target voltage drop.

17. The method of claim 6, wherein the charge control circuit and the device are connected in parallel.

11. A system configured for charging a battery of a device while the device is operating, the system comprising:

means for electrically coupling the system configured to charge the battery with an external supply source to receive a supply voltage and a supply current from the external supply source, wherein the external supply source has a maximum supply current;

means for electrically coupling a system configured to charge a battery with the device to receive a device current from the external supply source, wherein an amount of the device current varies with operating conditions of the device;

means for drawing a sink current from the supply current to automatically determine the supply current received from the external supply source;

means for drawing a bias current from the supply current to determine the maximum supply current of the external supply source;

means for establishing a voltage difference, wherein the means for establishing the voltage difference is electrically coupled with the means for drawing the sink current-and the means for drawing the bias current, such that the voltage difference is based on the sink current and the bias current;

means for sampling the voltage drop across the means for establishing the voltage difference;

means for automatically controlling a charge current received from the external supply source based on the sampled voltage drop such that an amount of the charge current combined with the varying amount of device current is maintained below the maximum supply current; and

means for charging a battery with the controlled charge current;

wherein the system is configured to simultaneously power the battery and the device.

12. The system of claim 11, wherein an amount of the sink current is based on an amount of the supply current of the external supply source and wherein an amount of the bias current is based on an amount of the maximum supply current of the external supply source.

13. The system of claim 11, wherein the means for drawing the bias current is further configured to draw current through the means for establishing the voltage difference.

14. The system of claim 11, wherein the means for determining the maximum supply current comprises:

means for identifying a circuit component of the external supply source, wherein the circuit component corresponds to the maximum supply current; and

means for setting the bias current inversely proportional to the maximum supply current.

15. The system of claim 11, wherein the means for controlling the charge current is configured to adjust the charge current until the sampled voltage drop approximates a target voltage drop.

18. The system of claim 11, wherein the means for automatically controlling the charge current and the device are connected in parallel.