Magnetic locking mechanism for prosthetic or orthotic joints

• US 9,949,850 B2
• Filed: 09/16/2016
• Issued: 04/24/2018
• Est. Priority Date: 09/18/2015
• Status: Active Grant

• Current Assignee: Ossur Iceland ehf
• Original Assignee: Ossur Iceland ehf
• Inventors: Clausen, Arinbjrn Viggo
• Primary Examiner(s): WATKINS, MARCIA LYNN
• Application Number:
  US15/268,340
• Publication Number:
  US 20170079810A1
• Time in Patent Office: 585 Days
• Field of Search: 403 43- 48
• CPC Class Codes: A61F 2/66 Feet; Ankle joints
• CPC Class Codes: A61F 2/6607 Ankle joints
• CPC Class Codes: A61F 2/76 Means for assembling, fitting or testing prostheses, e.g. for measuring or balancing, e.g. alignment means
• CPC Class Codes: A61F 2002/502 for adjusting length for implantable joints A61F2002/3055
• CPC Class Codes: A61F 2002/5084 telescopic adjusting length A61F2002/502
• CPC Class Codes: A61F 2002/6614 Feet
• CPC Class Codes: A61F 2002/6863 magnetic magnetic prosthetic parts A61F2002/30079
• CPC Class Codes: G05G 7/00 Manually-actuated control mechanisms provided with one single controlling member co-operating with one single controlled member; Details thereof controlling members G05G1/00
• CPC Class Codes: G05G 7/12 specially adapted for actuating a member on a system in motion with respect to the controlling member, e.g. on a rotating shaft

Abstract

A magnetic locking actuator for a prosthetic or orthotic device is provided. The actuator includes a first component including one or more magnets and a second component including one or more magnets. The first and second components are coupled to separate portions of the device. The magnets allow for adjustment of a length of the actuator to adjust an angular orientation of the first and second portions of the device. When magnets in the second component are aligned with magnets in the first component having an opposite polarity, a position of the second component is fixed relative to the first component, locking the actuator. When magnets in the second component are not aligned with magnets in the first component having the opposite polarity, the position of the second component is adjustable relative to the first component, thereby allowing adjustment of the height of the actuator.

Claims

1. An actuator comprising:

a first component having one or more magnets;

a second component having one or more magnets, the second component sized to extend into an opening in the first component;

wherein when at least one of the one or more magnets or at least a portion thereof in the first component having a first polarity is aligned with at least one of the one or more magnets or at least a portion thereof in the second component having a second polarity opposite to the first polarity, a position of the second component is substantially fixed relative to the first component, substantially locking the actuator, and

wherein when the one or more magnets in the first component are not aligned with the one or more magnets in the second component, the position of the second component is adjustable relative to the first component to adjust a length of the actuator.

2. The actuator of claim 1, wherein the length of the actuator is adjusted by rotating the second component relative to the first component.

3. The actuator of claim 1, wherein the actuator is configured for use in a prosthetic or orthotic device.

4. The actuator of claim 1, wherein the magnets are bar magnets.

5. The actuator of claim 1, wherein the first component comprises a connector configured to couple the first component to a first portion of an orthotic or prosthetic device and an outer housing, wherein the one or more magnets of the first component are disposed in the outer housing and the outer housing is disposed around at least a portion of the connector.

6. The actuator of claim 5, wherein the connector comprises a ball joint configured to be coupled to an adapter of the orthotic or prosthetic device.

7. The actuator of claim 5, wherein the connector comprises a threaded shaft configured to engage a first internally threaded portion of the second component.

8. The actuator of claim 7, the actuator further comprising a third component comprising a connector configured to couple the actuator to a second portion of the orthotic or prosthetic device.

9. The actuator of claim 8, wherein the connector of the third component comprises a threaded shaft configured to engage a second internally threaded portion of the second component.

10. The actuator of claim 9, wherein rotating the second component relative to the first and third components is configured to adjust a height of the orthotic or prosthetic device.

11. A prosthetic foot comprising:

a first plate extending between a proximal end and a distal end;

a second plate disposed below the first plate and extending between a proximal end and a distal end;

an adapter pivotally coupled to the proximal end of the first plate at a first joint; and

a mechanical actuator assembly coupled to the proximal end of the second plate and pivotally coupled to the adapter at a second joint disposed rearward of the first joint, the actuator adjustable to adjust a heel height of the prosthetic foot, the actuator comprising;

a first component having one or more magnets;

a second component having one or more magnets, the second component sized to extend into an opening in the first component;

a third component comprising a connector configured to couple the actuator to the proximal end of the second plate;

wherein when at least one of the one or more magnets or at least a portion thereof in the first component having a first polarity is aligned with at least one of the one or more magnets or at least a portion thereof in the second component having a second polarity opposite to the first polarity, a position of the second component is substantially fixed relative to the first component, substantially locking the actuator, and

wherein when the one or more magnets in the first component are not aligned with the one or more magnets in the second component, the position of the second component is adjustable relative to the first component to adjust the heel height of the prosthetic foot.

12. The prosthetic foot of claim 11, wherein the magnets are bar magnets.

13. The prosthetic foot of claim 11, wherein the first component comprises a connector configured to couple the first component to the adapter and an outer housing, wherein the one or more magnets of the first component are disposed in the outer housing and the outer housing is disposed around at least a portion of the connector.

14. The prosthetic foot of claim 13, wherein the connector of the first component comprises a ball joint configured to be coupled to the adapter.

15. The prosthetic foot of claim 13, wherein the connector of the first component comprises a threaded shaft configured to engage a first internally threaded portion of the second component.

16. The prosthetic foot of claim 11, wherein the connector of the third component comprises a threaded shaft configured to engage a second internally threaded portion of the second component.

17. The prosthetic foot of claim 16, wherein the heel height of the prosthetic foot is adjusted by rotating the second component relative to the first and third components.

18. The prosthetic foot of claim 11, wherein the first and second components define a stepper magnet actuator.