Respirator negative pressure fit check devices and methods

• US 9,950,202 B2
• Filed: 02/01/2013
• Issued: 04/24/2018
• Est. Priority Date: 02/01/2013
• Status: Active Grant

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Mittelstadt, William A., Raines, III, Carl W., Stein, David R., Abel, Nathan A., Blomberg, David M., Cowell, Michael J., Dwyer, Gary E., Insley, Thomas I., Svendsen, Michael J.
• Primary Examiner(s): NELSON, KERI JESSICA
• Application Number:
  US13/757,373
• Publication Number:
  US 20140216474A1
• Time in Patent Office: 1,908 Days
• Field of Search: 128846, 128848, 128857, 128859, 128863, 12820024, 12820124, 12820128, 12820415, 12820524, 12820525, 12820621, 12820624, 12820712, 251 14- 16, 251 57, 251 73, 2511498, 251208
• CPC Class Codes: A61M 16/0605 Means for improving the adaptation of the mask to the patient
• CPC Class Codes: A61M 16/20 Valves specially adapted to medical respiratory devices
• CPC Class Codes: A62B 18/00 Breathing masks or helmets, e.g. affording protection against chemical agents or for use at high altitudes or incorporating a pump or compressor for reducing the inhalation effortA62B17/00 takes precedence; anaesthetic masks A61M16/06
• CPC Class Codes: A62B 18/10 Valves
• CPC Class Codes: A62B 27/00 Methods or devices for testing respiratory or breathing apparatus for high altitudesapparatus for testing gastightness in general G01M
• CPC Class Codes: A62B 9/02 Valves non-return valves mounted in breathing masks or helmets A62B18/10

Abstract

A respiratory mask body defining a breathable air zone for a wearer and having a shut-off valve is provided. In an exemplary embodiment, the mask body includes one or more inlet ports configured to receive one or more breathing air source components. The shut-off valve is operable between a closed position and an open position, and when in a closed position the shut-off valve prevents fluid communication between the one or more inlet ports and the breathable air zone and the shut-off valve returns to an open position in the absence of an applied force.

Claims

1. A respiratory mask, comprising:

a mask body defining a breathable air zone for a wearer and having two or more inlet ports configured to receive two or more breathing air source components; and

a shut-off valve operable between a closed position and an open position the shut-off valve comprising an actuator being engageable by the wearer to move the shut-off valve into the closed position;

wherein, in the closed position, the shut-off valve is configured to prevent fluid communication between the two or more inlet ports and the breathable air zone, and wherein the shut-off valve in the closed position is configured to achieve a negative pressure within the breathable air zone upon inhalation by the wearer to provide an indication of an adequate seal without leaks around a periphery of the mask body.

2. The respiratory mask of claim 1, wherein the indication is greater difficulty inhaling.

3. The respiratory mask of claim 1, wherein the mask body further comprises a compliant face contacting portion and the indication is an inward deflection of the compliant face contacting portion.

4. The respiratory mask of claim 1, wherein the shut-off valve is in the closed position when the actuator is depressed.

5. The respiratory mask of claim 4, wherein the actuator comprises a button including a flexible web.

6. The respirator mask of claim 5, wherein the flexible web biases the actuator to an open position corresponding to the shut-off valve in the open position.

7. The respirator mask of claim 5, wherein the flexible web is attached to the mask body to seal the actuator and the mask body.

8. The respiratory mask of claim 1, wherein the actuator that moves linearly between an open position and a closed position corresponding to the shut-off valve moving between the open position and the closed position.

9. The respiratory mask of claim 1, wherein the actuator that rotates between an open position and a closed position corresponding to the shut-off valve moving between the open position and the closed position.

10. The respiratory mask of claim 1, wherein the shut-off valve returns to the open position without further input to the actuator of the shut-off valve when the pressure in the breathable air zone is increased.

11. The respiratory mask of claim 1, wherein the shut-off valve returns to the open position without further input to the actuator of the shut-off valve when the wearer exhales.

12. The respiratory mask of claim 1, further comprising first and second filter cartridges attached to the mask body at two of the inlet ports.

13. The respiratory mask of claim 1, wherein the inlet ports are in fluid communication with a single fluid intake communication component comprising an inhalation port to allow fluid communication between the inlet ports and the breathable air zone.

14. The respiratory mask of claim 13, wherein the shut-off valve further comprises a sealing pad that contacts a sealing surface surrounding the inhalation port to prevent fluid communication between the breathing air source components and the inhalation port.

15. The respiratory mask of claim 14, wherein the sealing pad and actuator are integrally formed.

16. The respiratory mask of claim 14, wherein the sealing pad moves linearly between an open position and a closed position corresponding to the shut-off valve moving between the open position and the closed position.

17. The respiratory mask of claim 14, wherein the sealing pad pivots between an open position and a closed position corresponding to the shut-off valve moving between the open position and the closed position.

18. The respiratory mask of claim 14, wherein the fluid intake communication component comprises a first sealing surface and the shut-off valve comprises the sealing pad that contacts the first sealing surface when the shut-off valve is in the closed positi on.

19. The respirator mask of claim 13, wherein the fluid intake communication component further comprises a diaphragm and a second sealing surface, and the diaphragm contacts the second sealing surface to close the inhalation port in the absence of negative pressure within the breathable air zone.

20. The respiratory mask of claim 1, wherein the mask body further comprises a first chamber in fluid communication with each of the two or more inlet ports and a second chamber defining the breathable air zone, and a fluid intake communication component that allows fluid communication between the first chamber and the breathable air zone.

21. The respiratory mask of claim 1, wherein a first inlet port of the two or more inlet ports is in fluid communication with a first fluid intake communication component and a second inlet port of the two or more inlet ports is in fluid communication with a second fluid intake communication component.

22. The respiratory mask of claim 21, wherein the first fluid intake communication component comprises a first inhalation port and the second fluid intake communication component comprises a second inhalation port and the shut-off valve comprises first and second sealing pads, and wherein when the actuator is in the closed position the first and second sealing pads block the first and second inhalation ports to prevent fluid communication between the two or more breathing air sources and the breathable air zone.

23. The respiratory mask of claim 22, wherein the first and second sealing pads pivot between an open position and a closed position corresponding to the shut-off valve moving between the open position and the closed position.

24. The respirator mask of claim 22, wherein the first and second sealing pads move linearly between an open position and a closed position corresponding to the shut-off valve moving between the open position and the closed position.

25. The respirator mask of claim 1, wherein the shut-off valve comprises a biasing member biasing the shut-off valve to the open position from the closed position in the absence of an applied force by the wearer.

26. The respirator mask of claim 1, wherein the shut-off valve returns to the open position upon further input by the wearer.

27. A respiratory mask, comprising:

a mask body defining a breathable air zone for a wearer and having one or more inlet ports configured to receive one or more breathing air source components; and

a shut-off valve operable between a closed position and an open position, the shut-off valve comprising an actuator and a biasing member, the actuator being attached to the mask body such that a seal is formed between the actuator and the mask body in both open and closed positions and being engageable by the wearer to move the shut-off valve into the closed position, the biasing member biasing the shut-off valve to the open position from the closed position in the absence of an applied force by the wearer;

wherein, in the closed position, the shut-off valve is configured to prevent fluid communication between the one or more inlet ports and the breathable air zone, wherein the shut-off valve in the closed position is configured to achieve a negative pressure within the breathable air zone upon inhalation by the wearer.

28. The respiratory mask of claim 27, wherein the mask body comprises two or more inlet ports configured to receive two or more breathing air source components, and wherein, in the closed position, the shut-off valve is configured to prevent fluid communication between the two or more breathing air source components and the breathable air zone.

29. The respiratory mask of claim 27, wherein the shut-off valve in the closed position is configured to provide indication of the presence of leaks around a periphery of the mask body upon inhalation by the wearer.

30. The respirator mask of claim 27, wherein the biasing member comprises a resilient member to bias the shut-off valve to the open position.

31. The respiratory mask of claim 27, wherein when the mask body is positioned for use on the wearer and the negative pressure is achieved by closing the shut-off valve and inhaling, the shut-off valve remains in the closed position due to a negative pressure in the breathable air zone.

32. A respiratory mask, comprising:

a mask body defining a breathable air zone for a wearer and having one or more inlet ports configured to receive one or more breathing air source components; and

a shut-off valve operable between a closed position and an open position, the shut-off valve comprising an actuator being engageable by the wearer to move the shut-off valve into the closed position;

wherein, in the closed position, the shut-off valve is configured to prevent fluid communication between the one or more inlet ports and the breathable air zone, and wherein, when the mask body is positioned for use on the wearer, the shut-off valve in the closed position is configured to achieve a negative pressure upon inhalation by the wearer, and wherein the shut-off valve is configured to remain in the closed position due to the negative pressure in the breathable air zone.

33. The respiratory mask of claim 32, wherein the shut-off valve returns to the open position without further input to the actuator of the shut-off valve when the pressure in the breathable air zone is increased.

34. The respiratory mask of claim 32, wherein the shut-off valve returns to the open position without further input to the actuator of the shut-off valve when the wearer exhales.