Foreign matter detection device and method for wireless power supply device

• US 9,950,636 B2
• Filed: 09/28/2015
• Issued: 04/24/2018
• Est. Priority Date: 07/16/2013
• Status: Active Grant

• Current Assignee: IHI Corporation
• Original Assignee: IHI Corporation
• Inventors: Saito, Hiroki, Tokura, Susumu
• Primary Examiner(s): Chen, Sibin
• Application Number:
  US14/867,053
• Publication Number:
  US 20160016478A1
• Time in Patent Office: 939 Days
• CPC Class Codes: B60L 2270/147 electro magnetic [EMI]
• CPC Class Codes: B60L 53/12 Inductive energy transfer
• CPC Class Codes: B60L 53/124 Detection or removal of foreign bodies
• CPC Class Codes: B60M 7/003 for vehicles using stored power (e.g. charging stations)
• CPC Class Codes: H01F 27/38 Auxiliary core members; Auxiliary coils or windings
• CPC Class Codes: H01F 27/402 Association of measuring or protective means
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 2310/48 for electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/60 responsive to the presence of foreign objects, e.g. detection of living beings
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A foreign matter detection device including a detection coil between a power transmitting coil and a power receiving coil, and a detection unit detecting an induced voltage V generated in the detection coil and detects, from this induced voltage, presence or absence of a conductive foreign matter between the power transmitting coil and the power receiving coil. The detection coil includes a continuous conductive wire where two loop portions are wound in mutually opposite directions. An area or a winding number of each loop portion or a direction connecting centroids of the two loop portions is set so that the induced voltage (i.e., a reference voltage) generated in the detection coil when no conductive foreign matters exist becomes 0 or a minimum.

Claims

1. A foreign matter detection device for a wireless power supply device, comprising:

a detection coil positioned between a power transmitting coil and a power receiving coil; and

a detection unit which detects an induced voltage generated in the detection coil and detects, from the detected induced voltage, presence or absence of a conductive foreign matter positioned between the power transmitting coil and the power receiving coil,

wherein the detection coil comprises a continuous conductive wire in which two loop portions are wound in mutually opposite directions,

a center part of the detection coil is positioned off a center axis of the power transmitting coil, and is positioned off a center axis of the power receiving coil, and

an area or a winding number of each of the loop portions or a direction connecting centroids of the two loop portions is set so that an induced voltage generated in the detection coil when a conductive foreign matter is not present becomes 0 or a minimum.

2. The foreign matter detection device for the wireless power supply device according to claim 1,

wherein the two loop portions are positioned on the same plane positioned between the power transmitting coil and the power receiving coil, and are arranged so that the direction connecting the centroids is perpendicular to a magnetic gradient direction at an installation position of the detection coil.

3. The foreign matter detection device for the wireless power supply device according to claim 2,

wherein the loop portions are circular, rectangular, triangular or rhombic loops positioned so that the loops do not overlap with each other on the same plane.

4. The foreign matter detection device for the wireless power supply device according to claim 1,

wherein the detection unit includes a detecting unit which detects an induced voltage generated in the detection coil, and a determining unit which compares the detected induced voltage with a reference voltage generated when a conductive foreign matter is not present, to determine presence or absence of a conductive foreign matter.

5. A foreign matter detecting method for a wireless power supply device, comprising:

constituting a detection coil positioned between a power transmitting coil and a power receiving coil, by a continuous conductive wire in which two loop portions are wound in mutually opposite directions;

positioning a center part of the detection coil off a center axis of the power transmitting coil and a center axis of the power receiving coil, and setting an area or a winding number of each loop portion or a direction connecting centroids of the two loop portions so that an induced voltage generated in the detection coil when a conductive foreign matter is not present between the power transmitting coil and the power receiving coil becomes 0 or a minimum; and

detecting an induced voltage generated in the detection coil and detecting, from the detected induced voltage, presence or absence of a conductive foreign matter positioned between the power transmitting coil and the power receiving coil.

6. The foreign matter detecting method for the wireless power supply device according to claim 5,

wherein while moving the detection coil translatorily back and forth or right and left or rotating the detection coil around a vertical axis, an induced voltage generated in the detection coil is measured, and the detection coil is positioned at a position and a rotation angle at which a value of the measured induced voltage becomes 0 or the minimum.