Impact sensing during jarring operations

• US 9,951,602 B2
• Filed: 03/05/2015
• Issued: 04/24/2018
• Est. Priority Date: 03/05/2015
• Status: Active Grant

• Current Assignee: Impact Selector International, Llc
• Original Assignee: Impact Selector International, Llc
• Inventors: Hradecky, Jason Allen
• Primary Examiner(s): Ro, Yong-Suk
• Application Number:
  US14/639,504
• Publication Number:
  US 20160258270A1
• Time in Patent Office: 1,146 Days
• CPC Class Codes: E21B 31/107 using impact means for releasing stuck parts, e.g. jars
• CPC Class Codes: E21B 47/01 Devices for supporting measuring instruments on drill bits, pipes, rods or wirelines; Protecting measuring instruments in boreholes against heat, shock, pressure or the like
• CPC Class Codes: G01P 15/0891 with indication of predetermined acceleration values G01P15/135 takes precedence

Abstract

A downhole tool having opposing interfaces for incorporation of the downhole tool into a downhole tool string. A housing extends between the opposing interfaces, and a bore extends longitudinally through the housing between the opposing interfaces. An accelerometer is disposed within the bore of the housing for detecting acceleration of the downhole tool in response to a mechanical impact generated elsewhere within the downhole tool string. The accelerometer generates an output signal indicative of the acceleration. The downhole tool also includes a processor for processing the output signal, a memory device for storing the output signal or data generated by the processor, and an electrical energy source powering the processor and the memory device.

Claims

1. An apparatus, comprising:

a downhole tool comprising;

opposing interfaces for incorporation of the downhole tool into a downhole tool string;

a housing extending between the opposing interfaces, wherein a bore extends longitudinally through the housing between the opposing interfaces;

an accelerometer disposed within the bore of the housing for detecting acceleration of the downhole tool in response to a mechanical impact generated elsewhere within the downhole tool string, wherein the accelerometer generates an output signal indicative of the acceleration;

a processor for processing the output signal;

a memory device for storing the output signal or data generated by the processor; and

an electrical energy source powering the processor and the memory device.

2. The apparatus of claim 1 wherein the opposing interfaces include mechanical fastening means integral to the housing.

3. The apparatus of claim 2 wherein the mechanical fastening means include threaded ends of the housing.

4. The apparatus of claim 1 wherein the downhole tool string comprises a jarring tool and another downhole tool, and wherein the opposing interfaces of the housing are operable for coupling with respective ones of the jarring tool and the other downhole tool.

5. The apparatus of claim 1 wherein at least one of the opposing interfaces comprises an electrical connector electrically connected with the processor, the memory device, and/or the electrical energy source, and wherein the electrical connector is operable for electrically connecting the downhole tool with another downhole tool of the downhole tool string.

6. The apparatus of claim 1 wherein the downhole tool further comprises a chassis disposed within the bore of the housing, wherein the chassis comprises a curved outer surface contacting a cooperatively curved inner surface of the housing, and wherein the accelerometer, the processor, and the memory device are coupled to the chassis.

7. The apparatus of claim 6 wherein the housing comprises a shoulder extending radially into the bore and contacting the chassis to maintain an axial position of the chassis within the housing.

8. The apparatus of claim 6 wherein the chassis comprises a cavity, and wherein the electrical energy source comprises at least one battery received within the cavity.

9. The apparatus of claim 1 wherein the opposing interfaces include an uphole electrical connector disposed proximate an uphole end of the housing and a downhole electrical connector disposed proximate a downhole end of the housing, and wherein the downhole tool further comprises an electrical conductor extending through the bore and electrically connecting the uphole and downhole electrical connectors.

10. The apparatus of claim 9 wherein the uphole and downhole electrical connectors are disposed within the bore of the housing.

11. The apparatus of claim 9 wherein the downhole tool further comprises a chassis disposed within the bore of the housing between the uphole and downhole electrical connectors, wherein the chassis comprises a curved outer surface contacting a cooperatively curved inner surface of the housing, and wherein the accelerometer, the processor, and the memory device are coupled to the chassis.

12. The apparatus of claim 11 wherein the electrical conductor extends through the bore between a wall of the housing and the chassis.

13. The apparatus of claim 1 wherein the downhole tool further comprises a detector for detecting a quality of an operating environment of the downhole tool affecting the acceleration detected utilizing the accelerometer.

14. The apparatus of claim 13 wherein the detector is a temperature sensor.

15. An apparatus, comprising:

a jarring tool comprising;

upper and lower jarring tool housings having respective jarring tool interfaces for incorporation of the jarring tool into a downhole tool string; and

a shaft coupled with the lower jarring tool housing and extending into the upper jarring tool housing, wherein the upper jarring tool housing moves axially relative to the lower jarring tool housing along the shaft; and

a sensor tool comprising;

opposing sensor tool interfaces for incorporation of the sensor tool into the downhole tool string;

a sensor tool housing extending between the opposing sensor tool interfaces, wherein a bore extends longitudinally through the sensor tool housing between the opposing sensor tool interfaces;

an accelerometer disposed within the bore of the sensor tool housing for detecting acceleration in response to a mechanical impact generated by movement of the upper jarring tool housing away from the lower jarring tool housing until corresponding impact features of the upper and lower jarring tool housings collide, wherein the accelerometer generates an output signal indicative of the acceleration;

a processor for processing the output signal;

a memory device for storing the output signal or data generated by the processor; and

an electrical energy source powering the processor and the memory device.

16. The apparatus of claim 15 wherein the opposing sensor tool interfaces include mechanical fastening means integral to the sensor tool housing.

17. The apparatus of claim 15 wherein at least one of the opposing sensor tool interfaces comprises an electrical connector electrically connected with the processor, the memory device, and/or the electrical energy source, and wherein the electrical connector is operable for electrically connecting the sensor tool with the jarring tool.

18. The apparatus of claim 15 wherein the sensor tool further comprises a chassis disposed within the bore of the sensor tool housing, wherein the chassis comprises a curved outer surface contacting a cooperatively curved inner surface of the sensor tool housing, and wherein the accelerometer, the processor, and the memory device are coupled to the chassis.

19. The apparatus of claim 18 wherein the chassis comprises a cavity, and wherein the electrical energy source comprises at least one battery received within the cavity.

20. The apparatus of claim 15 wherein the sensor tool further comprises a detector for detecting a quality of an operating environment of the sensor tool affecting the acceleration detected utilizing the accelerometer.