Apparatus, method, and system for independent aiming and cutoff steps in illuminating a target area

• US 9,951,929 B2
• Filed: 03/17/2017
• Issued: 04/24/2018
• Est. Priority Date: 06/02/2011
• Status: Active Grant

• Current Assignee: Musco Corporation
• Original Assignee: Musco Corporation
• Inventors: Gordin, Myron, Boyle, Timothy J., Boxler, Lawrence H.
• Primary Examiner(s): Gyllstrom, Bryon T
• Application Number:
  US15/462,065
• Publication Number:
  US 20170191639A1
• Time in Patent Office: 403 Days
• Field of Search: 362232
• CPC Class Codes: F21S 8/003 Searchlights, i.e. outdoor lighting device producing powerful beam of parallel rays, e.g. for military or attraction purposes searchlights mounted on a vehicle B60Q1/245
• CPC Class Codes: F21S 8/088 with lighting device mounted on top of the standard, e.g. for pedestrian zones
• CPC Class Codes: F21V 14/04 by movement of reflectors in vehicle head lamps F21S41/675
• CPC Class Codes: F21V 17/02 with provision for adjustment F21V17/04 - F21V17/08 take precedence
• CPC Class Codes: F21V 21/30 Pivoted housings or frames
• CPC Class Codes: F21V 29/73 the elements being adjustable with respect to each other, e.g. hinged
• CPC Class Codes: F21V 29/76 with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section
• CPC Class Codes: F21V 29/763 the planes containing the fins or blades having the direction of the light emitting axis
• CPC Class Codes: F21W 2131/105 of arenas or the like
• CPC Class Codes: F21Y 2103/10 comprising a linear array of point-like light-generating elements
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

Presented is a design of modular LED lighting fixture whereby the steps of light directing and light redirecting are independent, but cooperative, so to promote a compact fixture design with low effective projected area (EPA), good thermal properties, and a selectable degree of glare control. A lighting system employing a plurality of said fixtures is highly customizable yet has the potential to be pre-aimed and pre-assembled prior to shipping, which reduces the potential for installation error while preserving the customized nature of the fixtures.

Claims

1. A method of illuminating a target area according to a composite beam pattern comprising:

a. identifying one or more factors related to the target area;

b. developing a plurality of individual beam patterns which, when assembled, approximates the composite beam pattern;

c. developing a lighting system comprising a plurality of lighting fixtures each of which produces an output from a plurality of light sources contained therein and which contributes to at least one individual beam pattern and comprises;

i. said plurality of light sources pivotable about at least one axis;

ii. one or more light directing means associated with said plurality of light sources and contained within said lighting fixture and pivotable about at least one axis;

iii. one or more light redirecting means associated with said plurality of light sources and contained within said lighting fixture to provide a first step of redirection of said output from within the lighting fixture; and

iv. one or more light redirecting means associated with said plurality of light source but not contained within said lighting fixture and pivotable about at least one axis and independently pivotable of said light directing means to provide a second step of redirection of said output from outside the lighting fixture; and

d. installing the lighting system at the target area so to produce the composite beam pattern including first and second light redirecting steps.

2. The method of claim 1 wherein the one or more factors related to the target area comprises one or more of:

a. size of the target area;

b. shape of the target area;

c. number and layout of one or more elevating structures to which said one or more lighting fixtures are affixed;

d. wind conditions;

e. temperature conditions;

f. light level;

g. lighting uniformity; and

h. color of light.

3. The method of claim 1 wherein said light directing means comprises one or more of:

a. a lens;

b. a structural component of the lighting system; and

c. a filter.

4. The method of claim 1 wherein both said light redirecting means contained within the lighting fixture and said light redirecting means not contained within the lighting fixture comprise one or more of:

a. a reflective device;

b. a diffuser; and

c. a light absorbing device.

5. The method of claim 1 wherein one or more of the at least one axis for the light sources, light directing means and light redirecting means is parallel to the target area.

6. The method of claim 1 wherein two of the at least one axis for the light sources, light directing means and light redirecting means are offset from one another either in spacing or direction.

7. The method of claim 1 wherein the light sources are solid state light sources.

8. The method of claim 1 wherein the target area comprises a sports field.

9. The method of claim 1 wherein the fixtures are elevated on elevating structures at pre-determined locations relative to the target area.

10. The method of claim 9 wherein a first portion of the fixtures are mounted lower on said elevating structures than a second portion of the fixtures, and wherein the output of the first portion of fixtures contributes to one or more different individual beam patterns than the second portion of fixtures when installed at the target area.

11. A lighting fixture comprising:

a. a housing having a first end, a second end, a length of body therebetween, an internal space in the body between the first and second ends, and an opening in the body into the internal space;

b. a light transmissive device sealed against the opening in the body;

c. one or more light sources mounted within the internal space of the body of the housing nearest the first end and at a predetermined angle relative the light transmissive device, each light source producing a light output;

d. one or more reflective devices mounted within the internal space of the body of the housing at a predetermined angle relative the light transmissive device and adapted to redirect the light output of the light sources;

e. one or more reflective devices mounted proximate the light transmissive device at the second end of the body outside the internal space and adapted to redirect the light output of the light sources; and

f. a pivoting device adapted to pivot the one or more reflective devices mounted at the second end of the body about an axis extending transversely through the body of the fixture and nearer the second end of the fixture than the first end.

12. The lighting fixture of claim 11 wherein the one or more reflective devices mounted within the internal space of the housing comprises one or more reflective strips between said one or more light sources.

13. The lighting fixture of claim 11 further comprising a visor pivotably mounted at the second end of the body outside the internal space, and wherein the one or more reflective devices mounted outside the internal space of the housing comprises a reflective surface of said visor.

14. The lighting fixture of claim 11 further comprising a heat management component associated with the housing.

15. The lighting fixture of claim 14 wherein the heat management component comprising at least one of an active or passive heat removal system.

16. The lighting fixture of claim 14 wherein the heat management component comprises a heat sink comprising a plurality of exposed fins extending outwardly from the housing and in direct thermal contact with the light sources.