Movable system for measuring a content of a bin

• US 9,952,083 B2
• Filed: 10/10/2013
• Issued: 04/24/2018
• Est. Priority Date: 10/10/2013
• Status: Active Grant

• Current Assignee: Rosemount Tank Radar AB (Emerson Electric Company)
• Original Assignee: APM Automation Solutions Ltd. (Emerson Electric Company)
• Inventors: Bartov, Avishai, Zlotnick, Yossi
• Primary Examiner(s): Alsomiri, Isam A
• Assistant Examiner(s): Armstrong, Jonathan D
• Application Number:
  US14/050,391
• Publication Number:
  US 20150103628A1
• Time in Patent Office: 1,657 Days
• CPC Class Codes: G01F 23/2962 Measuring transit time of reflected waves

Abstract

A method and a system for evaluating a content of a bin, the method may include (a) transmit multiple acoustic pulses by multiple acoustic transceiver arrays towards different areas of an upper surface of the content when the acoustic transceivers are positioned at different locations; wherein the multiple acoustic transceiver arrays are connected to a device that is moved according to a movement pattern between the different locations; receive by the multiple acoustic transceiver arrays multiple echoes of the multiple acoustic pulses; process by the multiple acoustic transceiver arrays the multiple echoes to provide multiple estimates of the different areas; associate with the multiple estimates of the different areas timing information indicative of a timing of the receiving of the multiple echoes to a computer; and obtain by an acoustic based location device, location information readings related to locations of the device at multiple points of time.

Claims

1. A method for evaluating a content of a bin, the method comprising:

receiving, from a first acoustic detection device that comprises a first acoustic transceiver array and by a computer, multiple first estimates of different first areas of an upper surface of the content, the first estimates are calculated by the first acoustic detection device by processing first echoes of acoustic pulses;

wherein the first acoustic transceiver array comprises transducers;

wherein each first acoustic pulse has a shape of a lobe that is more than forty degrees wide;

wherein the first echoes are received by the first acoustic transceiver array as a result of a transmitting of the acoustic pulses by the first acoustic transceiver array towards the different first areas of the upper surface of the content when the first acoustic transceiver array was positioned at different locations;

wherein the first acoustic transceiver array is connected to a movable apparatus that moves the first acoustic transceiver array between the different locations of the first acoustic transceiver array;

receiving, by the computer and from an acoustic based location device, first location information indicative of the different locations of the first acoustic transceiver array;

generating, by the computer, an estimate related to the content in response to the multiple first estimates and to the first location information;

transmitting by the first acoustic transceiver array and by a second acoustic transceiver array, a plurality of acoustics pulses in an at least a partially overlapping manner towards an overlap area to generate an acoustic interference pattern that comprises multiple fringes;

wherein the second acoustic transceiver array comprises transducers;

detecting by at least one of the first and second acoustic transceiver arrays a fringe of the acoustic interference pattern and providing a fringe detection signal; and

wherein a distance between the first and second acoustic transceiver arrays is (a) at least ten times a distance between centers of the transducers of the second acoustic transceiver array; and

(b) at least ten times a distance between centers of the transducers of the first acoustic transceiver array.

2. The method according to claim 1 wherein a distance between adjacent locations of the first acoustic transceiver array is at least ten times a distance between centers of the transducers of the first acoustic transceiver array.

3. The method according to claim 1 wherein each first estimate is associated with a first acoustic transceiver array time stamp;

wherein the first location information comprises a mapping between locations of the first acoustic transceiver array and a master clock time stamps; and

wherein the method comprises calculating the locations of the first acoustic transceiver array in response to the first acoustic time stamps, the mapping and a timing relationship between the first acoustic detection device clock and the master clock.

4. The method according to claim 3 comprising compensating for clock differences between first acoustic detection device clock and the master clock.

5. The method according to claim 4 wherein the compensating comprises:

receiving multiple master clock time stamps;

determining a compensated value of a first acoustic detection device clock time stamp in response to values of the multiple master clock time stamps and timings of receiving of the multiple master clock time stamps; and

setting the first acoustic detection device clock to the compensated value.

6. The method according to claim 5 wherein the compensating comprises calculating by the first acoustic detection device a gap between a rate of the first acoustic detection device clock and a rate of the master clock in response to the multiple master clock time stamps and in response to the timings of the receiving of the multiple master clock time stamps.

7. The method according to claim 1 wherein the acoustic based location device comprises a first and second ranging acoustic transceiver arrays that face each other, wherein the first ranging acoustic transceiver array is static and the second ranging acoustic transceiver array follows a movement of the first acoustic transceiver array;

wherein the method comprises calculating a distance between the first and second ranging acoustic transceiver arrays based on a propagation period of an acoustic pulse between the first and second ranging acoustic transceiver arrays.

8. The method according to claim 1 wherein the acoustic based location device comprises three ranging acoustic transceiver arrays that face each other, wherein at least one of the three ranging acoustic transceiver array is static and wherein at least another of the three ranging acoustic transceiver arrays follows a movement of the first acoustic transceiver array.

9. The method according to claim 1 wherein an upper surface of the content is expected to be located within a far field of each acoustic transceiver of the first acoustic transceiver array during the transmitting of the acoustic pulses by the first acoustic transceiver array.

10. The method according to claim 1 comprising:

transmitting, by the first acoustic transceiver array, the acoustic pulses;

receiving, by the first acoustic transceiver array, the echoes of the acoustic pulses; and

processing, by the first acoustic detection device, the echoes of the acoustic pulses to provide the first estimates.

11. The method according to claim 1 wherein the processing the first echoes of acoustic pulses comprises utilizing a fuzzy logic engine.

12. The method according to claim 1 wherein the movable apparatus moves along a linear path at a constant velocity.

13. The method according to claim 1 comprising:

receiving, from a second acoustic detection device that comprises the second acoustic transceiver array, multiple second estimates of different second areas of the upper surface of the content, the second estimates are taken when the second acoustic transceiver is positioned at different locations of the second acoustic transceiver array;

wherein each second estimate is calculated by the second acoustic detection device by processing second echoes of acoustic pulses;

wherein each second acoustic pulse has a shape of a lobe that is more that forty degrees wide;

wherein the second acoustic transceiver array is connected to the movable apparatus, wherein the movable apparatus moves the second acoustic transceiver array between the different locations of the second acoustic transceiver array;

receiving, from the acoustic based location device, second location information indicative of a location of the different locations of the second acoustic transceiver array; and

generating, by the computer, the estimate related to the content in response to the multiple first estimates, the multiple second estimates, the first location information and the second location information.

14. The method according to claim 13 wherein at least one first area partially overlaps at least one second area.

15. The method according to claim 13 comprising:

transmitting, by the first and second acoustic transceiver arrays, the acoustic pulses;

receiving, by the first and second acoustic transceiver arrays, first and second echoes of the acoustic pulses;

wherein at least one acoustic transceiver array of the first and second acoustic transceiver arrays receives echoes of acoustic pulses that were transmitted by another acoustic transceiver array of the first and second acoustic transceiver arrays;

processing, by the first and second acoustic detection devices, the first and second echoes of the acoustic pulses to provide the first and second estimates.

16. The method according to claim 1 wherein the transmitting of the acoustic pulses by the first acoustic transceiver array is executed without changing a direction of the transmitting of the acoustic pulses.

17. The method according to claim 13 wherein the acoustic based location device comprises first and second ranging acoustic transceiver arrays that face each other, wherein the first ranging acoustic transceiver array is static and the second ranging acoustic transceiver array follows a movement of the first acoustic transceiver array;

and wherein the second ranging acoustic transceiver array is positioned between the first acoustic transceiver array and the second acoustic transceiver array.

18. The method according to claim 17 wherein the first and second ranging acoustic transceiver arrays use different transmission frequencies than transmission frequencies used by the first and second acoustic transceiver arrays.

19. The method according to claim 17 wherein the first and second ranging acoustic transceiver arrays use different transmission windows than transmission windows used by the first and second acoustic transceiver arrays.

20. The method according to claim 1 wherein the acoustic based location device comprises a first and second ranging acoustic transceiver arrays that face each other and are orthogonal to the first acoustic transceiver array.

21. The method according to claim 1 wherein the first acoustic transceiver comprises acoustic transceivers that are parallel to each other, are positioned in a same plane and have parallel fields of view.

22. The method according to claim 7 wherein the first and second ranging acoustic transceiver arrays use different transmission frequencies than transmission frequencies used by the first acoustic transceiver array.