System and method for determining an impact of manufacturing processes on the caliper of a sheet material
First Claim
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1. A system for processing a plurality of sheets of material, the system comprising:
- an input configured to receive the plurality of sheets of material;
an output;
a transport mechanism configured to transport the plurality of sheets of material, one sheet at a time, from the input along a transport path to the output;
a manufacturing process device disposed along the transport path and configured to change each of the plurality of sheets of material from a first state to a second state;
a first image capture device configured to obtain one or more first images, each of the one or more first images being of at least one of the plurality of sheets of material;
at least one processor communicatively coupled to the first image capture device, the at least one processor being configured to determine process-impact information based on the one or more first images, the process-impact information including at least a caliper measurement of each of the at least one of the plurality of sheets of material; and
a second image capture device configured to obtain one or more second images each of the one or more second images being of the at least one of the plurality of sheets of material the process-impact information being further based on the one or more second images,wherein the change in caliper is determined by the difference between the first caliper measurement and the corresponding second caliper measurement of each of the at least one of the plurality of sheets of material.
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Abstract
A method for processing a plurality of sheet material includes receiving a plurality of sheets of material, transporting, via a transport mechanism, the plurality of sheets, one sheet at a time, past a first image capture device, obtaining, via a first image capture device, a first image of a first set of one or more of the plurality of sheets while being transported past the first image capture device, and determining, via at least one processor, a first caliper measurement of the first set of one or more of the plurality of sheets based on the first image of each of the first set.
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Citations
17 Claims
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1. A system for processing a plurality of sheets of material, the system comprising:
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an input configured to receive the plurality of sheets of material; an output; a transport mechanism configured to transport the plurality of sheets of material, one sheet at a time, from the input along a transport path to the output; a manufacturing process device disposed along the transport path and configured to change each of the plurality of sheets of material from a first state to a second state; a first image capture device configured to obtain one or more first images, each of the one or more first images being of at least one of the plurality of sheets of material; at least one processor communicatively coupled to the first image capture device, the at least one processor being configured to determine process-impact information based on the one or more first images, the process-impact information including at least a caliper measurement of each of the at least one of the plurality of sheets of material; and a second image capture device configured to obtain one or more second images each of the one or more second images being of the at least one of the plurality of sheets of material the process-impact information being further based on the one or more second images, wherein the change in caliper is determined by the difference between the first caliper measurement and the corresponding second caliper measurement of each of the at least one of the plurality of sheets of material. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. A system for processing a plurality of sheets of material, the system comprising:
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an input receptacle configured to receive the plurality of sheets of material; an output receptacle configured to receive at least some of the plurality of sheets of material; a transport mechanism configured to transport the plurality of sheets of material, one sheet at a time, from the input receptacle, along a transport path, and to the output receptacle; a manufacturing process device disposed along the transport path and configured to apply a manufacturing process to the plurality of sheets of material; a first image capture device located at or between the input receptacle and the manufacturing process device, the first image capture device being configured to obtain a first image of a first set of the plurality of sheets of material; a second image capture device located at or between the manufacturing process device and the output receptacle, the second image capture device being configured to obtain a second image of a second set of the plurality of sheets of material; and at least one processor communicatively coupled to the first image capture device and the second image capture device, the at least one processor being configured to determine a first caliper measurement for each sheet in the first set of the sheets based on the first images and determine a second caliper measurement for each sheet in the second set of the sheets based on the second images, wherein the first set of sheets is the same as the second set of sheets the change in caliper being determined by the difference between the first caliper measurement and the corresponding second caliper measurement for each sheet of the first and second sets of the plurality of sheets of material. - View Dependent Claims (9, 10, 11, 12)
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13. A method for processing sheet material, the method comprising:
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receiving a plurality of sheets of material; transporting, via a transport mechanism, the plurality of sheets of material, one sheet at a time, past a first image capture device and a second image capture device; obtaining, via the first image capture device, one or more first images of a first set of one or more of the plurality of sheets of material while the plurality of sheets of material is transported past the first image capture device one sheet at a time; obtaining via the second image capture device one or more second images of a second set of one or more of the plurality of sheets of material while the plurality of sheets of material is transported past the second image capture device one sheet at a time the first set of sheets being the same as the second set of sheets; determining, via at least one processor, a first caliper measurement of the first set of one or more of the plurality of sheets of material based on the one or more first images of the first set; and determining the change in caliper by the difference between the first caliper measurement and the corresponding second caliper measurement for each sheet of the first and second sets of sheets of material. - View Dependent Claims (14, 15, 16, 17)
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Specification