Laboratory sample distribution system and laboratory automation system

• US 9,952,242 B2
• Filed: 09/02/2015
• Issued: 04/24/2018
• Est. Priority Date: 09/12/2014
• Status: Active Grant

• Current Assignee: Roche Diagnostics Operations Incorporated (Roche Holding AG)
• Original Assignee: Roche Diagnostics Operations Incorporated (Roche Holding AG)
• Inventors: Riether, Christian
• Primary Examiner(s): Whatley, Benjamin R
• Application Number:
  US14/843,418
• Publication Number:
  US 20160077120A1
• Time in Patent Office: 965 Days
• CPC Class Codes: B65G 37/00 Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes series of co-operating belt conveyor units B65G15/22; series of co-operating chain conveyor units B65G17/26; sequence control of combined conveyors B65G43/10
• CPC Class Codes: B65G 54/02 electrostatic, electric, or magnetic
• CPC Class Codes: B66C 19/005 Straddle carriers B66C19/007 takes precedence
• CPC Class Codes: G01N 2035/0406 Individual bottles or tubes
• CPC Class Codes: G01N 2035/0477 Magnetic
• CPC Class Codes: G01N 2035/0494 Detecting or compensating piositioning errors
• CPC Class Codes: G01N 35/04 Details of the conveyor system G01N35/021 - G01N35/028 take precedence

Abstract

A laboratory sample distribution system having a recovery device and a laboratory automation system having such a laboratory sample distribution system are presented. The recovery device is adapted to manipulate items such as sample container carriers or sample containers on a transport plane of the laboratory sample distribution system in the case of an error condition.

Claims

1. A laboratory sample distribution system, the laboratory sample distribution system comprising:

a plurality of sample container carriers to carry one or more sample containers;

a transport surface to support the sample container carriers;

a movement device to move the sample container carriers on top of the transport surface, wherein the movement device comprises a plurality of electro-magnetic actuators arranged stationary below the transport surface, the electro-magnetic actuators move the sample container carriers on top of the transport surface by applying a magnetic force to the sample container carriers;

a control device programmed to control the movement of the sample container carriers on top of the transport surface by controlling the movement device such that the sample container carriers move along corresponding transport paths;

a recovery device, wherein the recovery device comprises;

a handler to handle a sample container carrier or a sample container, wherein the handler comprises a crane device comprising a claw, the handler positionable over a sample container carrier and/or a sample container to grab and collect the sample container carrier and/or the sample container, and

a drive to move the recovery device on top of the transport surface, wherein the drive comprises at least one magnetically active element adapted to interact with at least one electro-magnetic actuator of the movement device such that a magnetic drive force is applied to the recovery device, and wherein the transport surface supports the recovery device; and

wherein the control device is programmed to control the movement of the recovery device on top of the transport surface by controlling the at least one electro-magnetic actuator of the movement device to apply the magnetic drive force to the magnetically active element of the recovery device.

2. The laboratory sample distribution system according to claim 1, wherein each sample container carrier comprises at least one magnetically active device.

3. The laboratory sample distribution system according claim 1, wherein the drive moves the recovery device on top of the transport surface independent from the movement of the sample container carriers.

4. The laboratory sample distribution system according to claim 1, wherein the recovery device further comprises,

a control unit for communicating with the control device such that the recovery device is remote controllable by the control device.

5. The laboratory sample distribution system according to claim 1, wherein the claw is vertically movable.

6. The laboratory sample distribution system according to claim 1, wherein the recovery device comprises a camera to:

recognize a sample container carrier and/or a sample container and/or

determine if a sample container is contained in a sample container carrier and/or

determine if a sample container carrier and/or a sample container has tilted over and/or

determine if a sample container carrier and/or a sample container is contaminated.

7. The laboratory sample distribution system according to claim 1, wherein a number of fields is defined on the transport surface in a checkered manner, wherein the electromagnetic actuators are located below a corresponding one of the fields such that the actuators are arranged in the checkered manner.

8. The laboratory sample distribution system according to claim 7, wherein each sample container carrier extends over one of the fields.

9. The laboratory sample distribution system according to claim 8, wherein the recovery device extends over three fields in width and three fields in length.

10. The laboratory sample distribution system according to claim 9, wherein the recovery device has four stilts arranged such that each stilt abuts one field, wherein the stilts carry a horizontal beam extending over at least one field.

11. A laboratory automation system, the laboratory automation system comprising:

a plurality of laboratory stations; and

the laboratory sample distribution system according to claim 1 to distribute sample container carriers between the laboratory stations.

12. The laboratory automation system according to claim 11, wherein the plurality of laboratory stations are in the form of pre-analytical, analytical and/or post-analytical stations.