Monitoring power-related parameters in a power distribution unit

• US 9,952,261 B2
• Filed: 04/08/2014
• Issued: 04/24/2018
• Est. Priority Date: 03/04/2009
• Status: Active Grant

• Current Assignee: Legrand DPC LLC (Legrand SA)
• Original Assignee: Server Technology Incorporated (Legrand SA)
• Inventors: Ewing, Carrel W., Maskaly, James P., Auclair, Brian P., Mcglumphy, Dennis W.
• Primary Examiner(s): Bui, Bryan
• Application Number:
  US14/247,900
• Publication Number:
  US 20140218008A1
• Time in Patent Office: 1,477 Days
• Field of Search: 324 7611
• CPC Class Codes: G01R 21/005 Measuring apparent power
• CPC Class Codes: G01R 21/006 Measuring power factor
• CPC Class Codes: G01R 21/10 by using square-law characteristics of circuit elements, e.g. diodes, to measure power absorbed by loads of known impedance G01R21/02 takes precedence
• CPC Class Codes: G01R 35/005 Calibrating; Standards or reference devices, e.g. voltage or resistance standards, "golden" references G01R33/0035, G01R35/002 take precedence
• CPC Class Codes: G06F 2200/261 PC controlled powerstrip
• CPC Class Codes: H01R 25/006 the coupling part being secured to apparatus or structure, e.g. duplex wall receptacle
• CPC Class Codes: H02B 1/011 Open support bases
• CPC Class Codes: H04Q 2209/60 for transmitting utility meters data, i.e. transmission of data from the reader of the utility meter
• CPC Class Codes: H04Q 2209/823 where the data is sent when the measured values exceed a threshold, e.g. sending an alarm
• CPC Class Codes: H04Q 2209/84 Measuring functions
• CPC Class Codes: H04Q 9/00 Arrangements in telecontrol or telemetry systems for selectively calling a substation from a main station, in which substation desired apparatus is selected for applying a control signal thereto or for obtaining measured values therefrom
• CPC Class Codes: Y02D 10/00 Energy efficient computing, e.g. low power processors, power management or thermal management

Abstract

A power distribution unit (PDU) disposable in an electrical equipment rack. The PDU has a housing, a power input penetrating the housing, outlets in the housing, a processor disposed in the housing, voltage and current sensors, and a voltage calculation procedure communicable with the processor. The processor samples voltage and current waveforms and calculates RMS values and other power parameters. A method of managing electrical loads each drawing electrical power from a PDU includes repeatedly sampling voltage across and current flowing through each of the loads, calculating raw RMS values of voltage and current, and scaling the raw RMS values to obtain corrected RMS voltage and current values and other power parameters.

Claims

1. A power distribution unit comprising:

a power distribution unit housing disposable in an electrical equipment rack of the type in which a plurality of electrical components are mountable;

a power input penetrating the housing configured to provide an alternating current (AC) power input to a plurality of power outputs;

the plurality of power outputs disposed in the housing, each in electrical communication with the power input and each connectable to an electrical load;

a voltage sensor for sensing a voltage at the power input or at one of the plurality of power outputs;

a plurality of current sensors each in electrical communication with one of the power outputs to sense current through each of the plurality of the power outputs, the plurality of current sensors disposed within the housing; and

a power monitoring section in electrical communication with the voltage sensor and the current sensors and responsive to signals provided by the current sensors and the voltage sensor to calculate energy with respect to at least one of the plurality of power outputs, wherein;

the energy that is calculated corresponds to an interval longer than one cycle of AC input power, and

the energy is calculated by accumulating instantaneous power values, obtained by multiplying a voltage value sensed by the voltage sensor with a current value sensed by at least one of the plurality of current sensors, over the interval.

2. The power distribution unit as in claim 1 wherein the power distribution unit housing is adapted for mounting within an electrical equipment rack in a vertical orientation.

3. The power distribution unit as in claim 1 and further comprising a numeric display.

4. The power distribution unit as in claim 3 wherein the voltage sensor, the current sensors, the numeric display and the power monitoring section are disposed in the power distribution unit housing.

5. The power distribution unit as in claim 1 wherein the power monitoring section calculates for each load at least one of average active power, average apparent power, power factor, and input current crest factor.

6. The power distribution unit as in claim 1 wherein the power monitoring section calculates a phase angle between the voltage across and the current flowing through each load.

7. The power distribution unit as in claim 1 wherein the power monitoring section comprises an analog-to-digital converter (ADC) in electrical communication with the voltage sensor and the current sensors, processing logic in electrical communication with the ADC, and a memory in electrical communication with the processing logic.

8. The power distribution unit as in claim 7 wherein samples of voltage and current obtained over more than one cycle of AC input power are stored in the memory.

9. The power distribution unit as in claim 8 wherein the processing logic compares samples of voltage and current obtained with respect to one of the loads during a first voltage cycle with samples of voltage and current obtained with respect to the same load during a second voltage cycle and generates an alert signal if there is a difference of predetermined magnitude therebetween.

10. The power distribution unit as in claim 7 and further comprising, stored in the memory, model samples of voltage and current representing one of the loads.

11. The power distribution unit as in claim 10 wherein the processing logic compares the model samples with samples obtained with respect to the same load during a voltage cycle and generates an alert signal if there is a difference of predetermined magnitude therebetween.

12. The power distribution unit as in claim 1 and further comprising a timing sensor in electrical communication with the power input and the power monitoring section.

13. The power distribution unit as in claim 12 wherein the power monitoring section is responsive to the timing sensor to calculate a frequency of the AC input power.

14. The power distribution unit as in claim 13 wherein the power monitoring section uses the calculated frequency to compensate for errors in an internal processor time base.

15. The power distribution unit as in claim 12 wherein the power monitoring section is responsive to the timing sensor to calculate a reload value and to use the reload value to determine sampling intervals for sampling the voltage and current.

16. The power distribution unit as in claim 1 and further comprising a communication section for establishing communication between the power monitoring section and a remotely located network power manager.

17. The power distribution unit as in claim 1 wherein the power distribution unit housing is adapted for mounting within an electrical equipment rack in a horizontal orientation.

18. The power distribution unit as in claim 1 wherein the calculation comprises (1) computing the product of an instantaneous voltage and an instantaneous current for the at least one output and (2) integrating the computed product over an interval longer than one cycle of AC input power.

19. The power distribution unit as in claim 18 wherein the calculation is performed with respect to each of the plurality of power outputs.

20. The power distribution unit as in claim 1 wherein the energy consumed is calculated with respect to each of the plurality of power outputs.

21. The power distribution unit as in claim 1 wherein the power monitoring section (1) samples the signals to obtain samples of voltage and current at each of the plurality of power outputs during one cycle of AC input power, (2) calculates raw RMS values of voltage and current from the samples, and (3) scales the raw RMS values according to a predetermined calibration factor to obtain corrected RMS voltage and current values for the load connected to each power output.

22. The power distribution unit as in claim 21 wherein the power monitoring section stores the samples of voltage and current.

23. The power distribution unit as in claim 21 wherein the power monitoring section stores the corrected RMS voltage and current values.

24. The power distribution unit as in claim 1 wherein the energy calculation includes:

measuring a first time from a first source and a second time from a second source; and

upon determining a discrepancy between the first time and the second time, verifying the energy calculations.

25. The power distribution unit as in claim 24 wherein the first source and the second source are a microcontroller and a network controller.

26. The power distribution unit as in claim 1 wherein the energy calculation includes:

measuring a first time from a first source and a second time from a second source;

upon determining a discrepancy between the first time and the second time, adjusting the energy calculations with a correction.

27. The power distribution unit as in claim 26 wherein the first source and the second source are a microcontroller and a network controller.

28. A method of managing a plurality of electrical loads each drawing electrical power from a power distribution unit, the method comprising:

providing an alternating current (AC) power input to at least one of the plurality of loads;

receiving, from one or more sensors disposed within the power distribution unit, one or more signals corresponding to voltage across and current flowing through at least one of the plurality of loads over an interval longer than one cycle of the AC input power; and

calculating energy with respect to the at least one load, the energy calculated being based at least partially on the received one or more signals and the energy calculated by accumulating instantaneous power values, obtained by multiplying a voltage value determined from the voltage across at least one of the plurality of loads with a current value determined from the current flowing through at least one of the plurality of loads, over the interval.

29. The method as in claim 28 and further comprising calculating for each load at least one of average active power, average apparent power, power factor, input current crest factor, and phase angle between voltage across and current flowing through the load.

30. The method as in claim 28 and further comprising:

comparing samples of voltage and current obtained with respect to one of the loads during a first voltage cycle with samples of voltage and current obtained with respect to the same load during a second voltage cycle; and

generating an alert signal if there is a difference of predetermined magnitude therebetween.

31. The method as in claim 28 and further comprising sensing a zero crossing of a cycle of AC input power.

32. The method as in claim 31 and further comprising calculating a frequency of the AC input power.

33. The method as in claim 32 and further comprising compensating an internal time base according to the frequency.

34. The method as in claim 31 and further comprising calculating a reload value;

and determining sampling intervals for sampling the voltage and current according to the reload value.

35. The method as in claim 28 wherein the calculation comprises (1) computing the product of an instantaneous voltage and an instantaneous current for the at least one output and (2) integrating the computed product over an interval longer than one cycle of AC input power.

36. The method as in claim 35 wherein the calculation is performed with respect to each of the plurality of power outputs.

37. The method as in claim 28 wherein the energy consumed is calculated with respect to each of the plurality of power outputs.