Developing member having alumina particles exposed within protrusions

• US 9,952,531 B2
• Filed: 04/13/2017
• Issued: 04/24/2018
• Est. Priority Date: 04/28/2016
• Status: Active Grant

• Current Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Original Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Inventors: Ishii, Toru, Nakamura, Minoru, Morishita, Hiroshi, Matsunaga, Kenta
• Primary Examiner(s): LACTAOEN, BILLY JAMES M
• Application Number:
  US15/486,688
• Publication Number:
  US 20170315469A1
• Time in Patent Office: 376 Days
• Field of Search: 399286
• CPC Class Codes: G03G 15/0808 characterised by the developer supplying means, e.g. structure of developer supply roller
• CPC Class Codes: G03G 15/0818 characterised by the structure of the donor member, e.g. surface properties
• CPC Class Codes: G03G 2215/0861 Particular composition or materials

Abstract

The present disclosure provides developing member superior in triboelectric charge imparting ability to a toner. The developing member includes a substrate and a surface layer, the surface layer containing alumina particles and a resin, the surface layer having protrusions on the surface thereof. Each of the protrusions containing the alumina particles, part or all of the alumina particles being exposed at the surfaces of the protrusions, and the resin being interposed among the alumina particles.

Claims

1. A developing member comprising a substrate and a surface layer containing alumina particles and a resin, said surface layer having a thickness of 0.005 to 0.1 mm,

the developing member having protrusions on the surface thereof, each of the protrusions containing the alumina particles, with part or all of the alumina particles contained in each of the protrusions being exposed at a surface of each of the protrusions, and the resin being interposed among the alumina particles contained in each of the protrusions, wherein

the alumina particles have an average particle diameter of 20 to 50 nm, and have a coefficient of variation in a particle diameter distribution of 0.80 or less, the coefficient of variation being calculated from

coefficient variation=(standard deviation of diameter σ

)/(average particle diameter D_m, and

the surface of the developing member has a mean height Rc resulting from the protrusions, as described in JIS B0601;

2013, of 0.10 to 2.00 μ

m.

2. The developing member according to claim 1, wherein the alumina particles have a spherical shape.

3. The developing member according to claim 1, wherein the resin is a nitrogen-containing resin.

4. The developing member according to claim 1, wherein the resin is a polyurethane resin.

5. The developing member according to claim 1, wherein the surface of the developing member has an atomic concentration of aluminum of 1.50 to 10.0 atomic %, the atomic concentration being determined through photographing of an outermost surface of the developing member with a field emission scanning electron microscope, and elemental analysis of the photographed outermost surface with an X-ray microanalysis system.

6. An electrophotographic process cartridge detachably mountable on a main body of an electrophotographic apparatus comprising a developing member having a substrate and a surface layer containing alumina particles and a resin, said surface layer having a thickness of 0.005 to 0.1 mm,

the developing member having a plurality of protrusions on a surface thereof, each of the protrusions containing a plurality of the alumina particles, with part or all of the plurality of the alumina particles contained in each of the protrusions being exposed at a surface of each of the protrusions, and the resin being interposed among the plurality of the alumina particles contained in each of the protrusions, wherein

the alumina particles have an average particle diameter of 20 to 50 nm, and have a coefficient of variation in a particle diameter distribution of 0.80 or less, the coefficient of variation being calculated from

coefficient variation=(standard deviation of diameter σ

)/(average particle diameter D_m, and

the surface of the developing member has a mean height Rc resulting from the protrusions, as described in JIS B0601;

2013, of 0.10 to 2.00 μ

m.

7. An electrophotographic image forming apparatus, comprising:

an image carrier for carrying an electrostatic latent image;

a charging apparatus for primarily charging the image carrier;

an exposing apparatus for forming an electrostatic latent image on the image carrier primarily charged;

a developing member for developing the electrostatic latent image with a toner to form a toner image; and

a transfer apparatus for transferring the toner image onto a transfer material, wherein the developing member includes a substrate and a surface layer containing alumina particles and a resin, said surface layer having a thickness of 0.005 to 0.1 mm,

the developing member has protrusions on a surface thereof, each of the protrusions contains the alumina particles, with part or all of the alumina particles contained in each of the protrusions being exposed at a surface of each of the protrusions, and the resin being interposed among the alumina particles contained in each of the protrusions, wherein

the alumina particles have an average particle diameter of 20 to 50 nm, and have a coefficient of variation in a particle diameter distribution of 0.80 or less, the coefficient of variation being calculated from

coefficient variation=(standard deviation of diameter σ

)/(average particle diameter D_m, and

the surface of the developing member has a mean height Rc resulting from the protrusions, as described in JIS B0601;

2013, of 0.10 to 2.00 μ

m.