Bone plate with movable joint

• US 9,956,015 B2
• Filed: 07/06/2015
• Issued: 05/01/2018
• Est. Priority Date: 07/03/2014
• Status: Active Grant

• Current Assignee: Acumed Llc (Berkshire Hathaway Incorporated)
• Original Assignee: Acumed Llc (Berkshire Hathaway Incorporated)
• Inventors: Ehmke, Larry W., Conley, Brian R.
• Primary Examiner(s): Coley, Zade
• Assistant Examiner(s): Chang, Olivia C
• Application Number:
  US14/792,523
• Publication Number:
  US 20160000482A1
• Time in Patent Office: 1,030 Days
• CPC Class Codes: A61B 17/80 Cortical plates , i.e. bone plates; Instruments for holding or positioning cortical plates, or for compressing bones attached to cortical plates
• CPC Class Codes: A61B 17/8004 with means for distracting or compressing the bone or bones
• CPC Class Codes: A61B 17/8009 the plate having a ratchet
• CPC Class Codes: A61B 17/8023 Variable length plates adjustable in both directions
• CPC Class Codes: A61B 17/8057 the interlocking form comprising a thread
• CPC Class Codes: A61B 17/8061 specially adapted for particular bones A61B17/70 and A61B17/74 take precedence
• CPC Class Codes: A61B 17/808 Instruments for holding or positioning bone plates, or for adjusting screw-to-plate locking mechanisms
• CPC Class Codes: A61B 17/8085 with pliable or malleable elements or having a mesh-like structure, e.g. small strips A61B17/8071, A61B17/8076 take precedence
• CPC Class Codes: A61B 17/8863 Apparatus for shaping or cutting osteosynthesis equipment by medical personnel
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/567 Joint mechanisms or joint supports in addition to the natural joints and outside the joint gaps

Abstract

System, including methods and devices, for fixing bone. The system may include a bone plate having two or more plate members connected to one another with one or more movable joints. Each joint may permit the orientation of the plate members to be adjusted relative to one another in a single plane or two or more nonparallel planes. The joint may have a movable configuration and a fixed configuration. Methods of creating the bone plate are also provided.

Claims

1. A bone plate for fixing bone, comprising:

a first plate member and a second plate member overlapping one another at a region of overlap, each plate member defining one or more through-holes outside the region of overlap to receive one or more fasteners to attach the plate member to bone; and

a connector that connects the plate members to one another in the region of overlap to form a joint having (a) a movable configuration that permits changing an orientation of the plate members relative to one another in at least two nonparallel planes, and (b) a fixed configuration in which the orientation of the plate members is fixed;

wherein the first plate member includes a body defining the one or more through-holes and also includes one or more discrete deformable elements disposed between the body and the second plate member in the region of overlap, and

wherein each deformable element is configured to be deformed by compressive force applied to the deformable element by the body of the first plate member and the second plate member when the joint is placed in the fixed configuration.

2. The bone plate of claim 1, wherein the body defines one or more recesses, and wherein each deformable element is disposed in at least one of the recesses.

3. The bone plate of claim 2, wherein each deformable element projects from the at least one recess to form a protrusion.

4. The bone plate of claim 1, wherein the first plate member and the second plate member have respective first and second surface regions that are complementary to one another, and wherein the second plate member defines one or more voids that are recessed with respect to the second surface region.

5. The bone plate of claim 4, wherein at least a portion of each deformable element is disposed in at least one of the one or more voids in the fixed configuration of the joint.

6. A bone plate for fixing bone, comprising:

a first plate member and a second plate member overlapping one another at a region of overlap, each plate member defining one or more through-holes outside the region of overlap to receive one or more fasteners to attach the plate member to bone; and

a connector that connects the plate members to one another in the region of overlap to form a joint having (a) a movable configuration that permits changing an orientation of the plate members relative to one another in each of at least two nonparallel planes, and (b) a fixed configuration in which the orientation of the plate members is fixed;

wherein the first and second plate members have respective first and second surface regions that are complementary to and face one another,

wherein the first plate member defines one or more protrusions that are raised with respect to the first surface region,

wherein the second plate member defines one or more voids that are recessed with respect to the second surface region, and

wherein the one or more protrusions are configured to deform and/or be deformed by the second plate member when the joint is placed in the fixed configuration, such that at least a portion of each protrusion extends beyond the second surface region into at least one of the one or more voids.

7. The bone plate of claim 6, wherein the first plate member has a body that forms the first surface region, and wherein the one or more protrusions are discrete from the body.

8. The bone plate of claim 7, wherein the body defines one or more recesses, wherein the first plate member includes one or more discrete deformable elements that are disposed in the one or more recesses and project therefrom to form the one or more protrusions, and wherein the one or more deformable elements are deformed when the joint is placed in the fixed configuration.

9. The bone plate of claim 6, wherein the second plate member has a body that forms the second surface region, and wherein the second plate member includes one or more deformable elements that are discrete from and attached to the body, and wherein the one or more deformable elements are deformed by contact with the one or more protrusions when the joint is placed in the fixed configuration.

10. The bone plate of claim 9, wherein the one or more deformable elements are recessed with respect to the second surface region and define at least a portion of each of the one or more voids.

11. The bone plate of claim 6, wherein the one or more protrusions and the first surface region are formed integrally with one another.

12. The bone plate of claim 6, wherein the first and second surface regions are engaged with one another in the fixed configuration of the joint.

13. The bone plate of claim 6, wherein the one or more voids have a depth, wherein the one or more protrusions have a height, and wherein the depth is at least one-fourth of the height.

14. The bone plate of claim 13, wherein the depth is equal to or greater than the height.

15. The bone plate of claim 6, wherein each of the one or more protrusions has a height of at least 0.2 millimeter, and wherein each of the one or more voids has a depth of at least 0.2 millimeter.

16. The bone plate of claim 6, wherein the one or more protrusions reduce or prevent contact between the first surface region and the second surface region in the movable configuration.

17. The bone plate of claim 6, wherein the second surface region and the one or more voids collectively define an area, and wherein the one or more voids constitute a majority of the area.

18. The bone plate of claim 6, wherein at least a portion of each protrusion enters at least one void when the joint is placed in the fixed configuration from the movable configuration.

19. The bone plate of claim 6, wherein at least one of the first and second surface regions is not continuous, and wherein the at least one surface region is composed of a plurality of surface areas that are isolated from one another by the one or more protrusions or the one or more voids.