Electrosurgical generator

• US 9,956,032 B1
• Filed: 02/13/2015
• Issued: 05/01/2018
• Est. Priority Date: 05/06/2014
• Status: Active Grant

• Current Assignee: Cosman Instruments, LLC
• Original Assignee: Cosman Instruments, LLC
• Inventors: Cosman, Eric R.
• Primary Examiner(s): Wieland, Robert N
• Application Number:
  US14/622,783
• Time in Patent Office: 1,173 Days
• CPC Class Codes: A61B 18/1477 Needle-like probes
• CPC Class Codes: A61B 2018/00023 closed, i.e. without wound contact by the fluid
• CPC Class Codes: A61B 2018/00791 Temperature
• CPC Class Codes: A61B 2018/00821 measured by a thermocouple

Abstract

An internally-cooled RF electrode can have a construction that provides for an electrode hub having reduced weight and size.

Claims

1. A system for tissue ablation including an electrode configured for insertion into bodily tissue, the electrode including an elongated metallic tubular electrode shaft having a proximal end and a distal end, and an elongated temperature-sensor shaft having a proximal and a distal end, wherein the proximal end of the electrode shaft is electrically insulated to define the electrode active tip at the distal end of the electrode shaft;

the electrode active tip is configured to conduct RF current to bodily tissue from an RF generator;

the electrode shaft includes a coolant lumen at least within the active-tip portion of the electrode shaft;

fluid coolant circulates within the coolant lumen;

the electrode shaft includes a temperature-sensor lumen that is physically separated from the coolant lumen by a barrier within the electrode;

the temperature-sensor shaft is positioned within the temperature-sensor lumen;

the distal end of the temperature-sensor shaft is configured to extend out from the temperature-sensor lumen from the distal end of the electrode shaft into bodily tissue;

the temperature sensor shaft is not connected to the temperature-sensor lumen at the distal end of the temperature-sensor lumen;

the temperature-sensor shaft is configured to not deliver sufficient RF current from the RF generator to the bodily tissue to substantially heat the bodily tissue;

the temperature-sensor shaft includes an elongated temperature-sensor-shaft tube, a plastic layer forming the outer surface of a plastic-layer length of the temperature-sensor-shaft tube, at least one temperature-sensor wire within the lumen of the temperature-sensor-shaft tube, and a temperature sensor attached to the at least one temperature-sensor wire and to the temperature sensor-shaft tube;

the temperature sensor forms the outer surface of the distal point of the temperature-sensor shaft and is configured to directly contact bodily tissue; and

the plastic-layer length spans from a first part of the temperature-sensor shaft inside the temperature-sensor lumen, to a second part of the temperature-sensor shaft that is configured to extend out from the temperature-sensor lumen into bodily tissue and that is proximal to the temperature sensor.

2. The system of claim 1 wherein the temperature-sensor shaft is rigidly fixed to the electrode, wherein the point of fixation is longitudinal spaced from, and proximal to, the distal end of the electrode shaft.

3. The system of claim 2 and further including an electrode hub rigidly fixed to the proximal end of the electrode shaft, wherein the temperature-sensor shaft is rigidly fixed to the electrode hub.

4. The system of claim 3 wherein the hub includes glue that rigidly anchors the temperature-sensor shaft, coolant tubing, and electrode cables to the electrode hub.

5. The system of claim 1 wherein the temperature-sensor shaft can slide relative the electrode shaft.

6. The system of claim 1 wherein the plastic layer is electrical insulation and thermal insulation.

7. The system of claim 1 wherein the barrier is a metal tube.

8. The system of claim 1 wherein the at least one temperature-sensor wire is an electrically-insulated thermocouple bifilar, and the temperature sensor is a thermocouple junction between the two wires of the thermocouple bifilar.

9. The system of claim 1 wherein the temperature-sensor-shaft tube is a stainless-steel tube, the at least one temperature-sensor wire is an electrically-insulated constantan wire, the plastic layer is applied to an external surface of the stainless-steel tube, the temperature sensor is a thermocouple weld between the temperature-sensor-shaft tube and the constantan wire, the thermocouple is electrically insulated from the electrode active tip within the electrode.

10. The system of claim 1 wherein the plastic-layer length includes the entirety of the temperature sensor shaft configured to extend into bodily tissue.

11. The system of claim 1 wherein the distal end of the electrode active tip is substantially flat.

12. The system of claim 1 wherein the distal end of the electrode active tip is tapered, and the distal end of the temperature-sensor shaft is sharpened.

13. The system of claim 1 wherein the temperature-sensor shaft is substantially straight.

14. The system of claim 1 wherein the temperature-sensor shaft includes bend at or near its distal end.

15. The system of claim 1 wherein the electrode shaft is electrically insulated by electrical insulation applied directly the electrode shaft.

16. The system of claim 1 wherein the electrode shaft is electrically insulated by an electrically-insulated cannula through which the electrode is configured to be inserted into bodily tissue.

17. The system of claim 16 wherein the cannula shaft includes an uninsulated conductive cannula active tip portion at this cannula distal end, the electrode shaft is configured to extend out from a side opening through a side of the cannula into bodily tissue, and the electrode electrifies the cannula active tip to the same electrical potential as the electrode active tip.

18. The system of claim 17 wherein the electrode extends out from the side opening through the side of the cannula irrespective of the rotational orientation of the electrode shaft about its long axis relative to the cannula shaft.

19. The system of claim 1 wherein the electrode shaft includes an electrode-reference active tip that is connected to a different electrical potential than is connected to the electrode active tip, the electrode-reference active tip is electrically insulated and spaced apart from the electrode active tip within the electrode, and RF current flows through bodily tissue between the electrode active tip and the electrode-reference active tip.

20. The system of claim 1 wherein the electrode is MRI compatible.