Visual counting system

• US 9,956,145 B2
• Filed: 09/23/2015
• Issued: 05/01/2018
• Est. Priority Date: 09/23/2015
• Status: Active Grant

• Current Assignee: Manrex Limited
• Original Assignee: Brian Marshall Burney, Derek William Thompson
• Inventors: Thompson, Derek William, Burney, Brian Marshall, Deakins, Bryant James, Martin, Corey Spencer, Jones, Michael, Israel, Steven Craig
• Primary Examiner(s): Le, Vu
• Assistant Examiner(s): Mangialaschi, Tracy
• Application Number:
  US14/862,544
• Publication Number:
  US 20170079885A1
• Time in Patent Office: 951 Days
• Field of Search: None
• CPC Class Codes: A61J 2200/70 Device provided with specific sensor or indicating means
• CPC Class Codes: A61J 2205/60 using magnetic or electronic identifications, e.g. chips, RFID, electronic tags
• CPC Class Codes: A61J 7/00 Devices for administering medicines orally, e.g. spoons calibrated capacity measures for fluids or fluent solid material G01F19/00; weighing spoons G01G19/56; Pill counting devices; Arrangements for time indication or reminder for taking medicine
• CPC Class Codes: A61J 7/02 Pill counting devices
• CPC Class Codes: G06F 18/00 Pattern recognition
• CPC Class Codes: G06M 1/022 Plates
• CPC Class Codes: G06M 11/00 Counting of objects distributed at random, e.g. on a surface
• CPC Class Codes: G06V 20/66 Trinkets, e.g. shirt buttons or jewellery items recognising microscopic objects G06V20/69
• CPC Class Codes: G16H 20/13 delivered from dispensers
• CPC Class Codes: G16H 30/40 for processing medical images, e.g. editing
• CPC Class Codes: H04N 23/51 Housings
• CPC Class Codes: H04N 23/56 provided with illuminating means
• CPC Class Codes: H04N 5/33 Transforming infrared radiation cameras or camera modules for generating image signals from infrared radiation H04N23/20; circuitry of SSIS for transforming infrared radiation into image signals H04N25/20

Abstract

A low-profile visual counting system is provided and designed to count pills or other small discrete objects. This technology is vision based, which allows a pharmacist or other user to pour pills onto a counting surface in a single layer, and then the device tells the user how many pills are on that surface. The present device places the camera and preferably an infrared light source below the counting surface. This offers the unique advantage of not having to mount a camera above the counting surface which reduces the size and improves the aesthetic characteristics of such a device. The image is captured and then processed to determine the number of pills on the surface. This system may be interfaced with other networks, terminals, and existing pharmacy management systems.

Claims

1. A visual counting system comprising:

a housing having a bottom member, four sides extending up from said bottom member, and a top member;

a counting surface mounted within said top member of said housing such that light may be transmitted through the counting surface;

at least one removable receptacle for receiving and retaining items from said counting surface attached to said top member of said housing and positioned adjacent to at least one side of said counting surface such that items may slide from said counting surface into said receptacle for temporary placement, so that items may be contained within said removable receptacle after said receptacle is removed from said housing;

an imaging means positioned within said housing, disposed underneath and facing upwardly toward said counting surface for receiving light reflecting off of items disposed on said counting surface;

an infrared light source positioned within said housing and disposed underneath said counting surface; and

an image processing means operably connected to said imaging means for counting items placed onto said counting surface.

2. The visual counting system of claim 1, whereby said counting surface is constructed from a tinted material selected from the group consisting of plastic, glass, and acrylic.

3. The visual counting system of claim 2, whereby said counting surface is constructed from a material capable of transmitting infrared light and opaque to visible light.

4. The visual counting system of claim 1, wherein said light source comprises two strips of infrared emitting LEDs and said strips are disposed along opposing sides of said housing.

5. The visual counting system of claim 1, whereby said receptacle is generally cylindrical shaped and one end is generally funnel shaped, said receptacle further including a hinge means disposed longitudinally along said receptacle between opposing ends such that said receptacle may be opened and closed.

6. The visual counting system of claim 1, whereby said receptacle is a generally bucket shaped to hold a larger quantity of counted items.

7. The visual counting system of claim 1, whereby said top member further includes a hinge means along one side and a handle along an opposite side, allowing the top member to be tilted upwards for clearing items from said counting surface.

8. The visual counting system of claim 7, wherein said receptacle is attached to said hinged means of said top member, such that as the top member is tilted upwards, items may slide off said counting surface and into said receptacle.

9. The visual counting system of claim 1, further including a barcode scanner operatively connected to said image processing means.

10. The visual counting system of claim 1, whereby said system is operatively connected to a pharmacy management system.

11. The visual counting system of claim 1, further including a shielding means disposed about said imaging means and projecting upward toward said counting surface.

12. A method of counting pills comprising the steps of:

providing a layered counting surface opaque to visible light that comprises a layer capable of transmitting infrared light disposed adjacent to a glass layer;

providing an infrared light source, an imaging means, and an image processing means disposed underneath said counting surface;

placing a plurality of pills on said counting surface;

transmitting infrared light through said counting surface to illuminate said pills from below said counting surface;

using said imaging means to capture infrared light reflected back through said counting surface off pills positioned on said counting surface;

processing said captured infrared light with said image processing means; and

determining the number of pills on said counting surface.

13. The method of claim 12, further including the step of enclosing said infrared light source, said imaging means, and said image processor within a housing.

14. The method of claim 12, wherein said infrared light source comprises two strips of infrared emitting LEDs and said strips are disposed along opposing sides of said counting surface.

15. The method of claim 12, further including the steps of:

providing a removable receptacle for receiving and containing pills from said counting surface after said receptacle has been removed from said counting surface; and

transferring said pills from said counting surface to said removable receptacle for temporary placement.

16. The method of claim 12, further including the step of connecting said image processing means to a pharmacy management system.

17. The method of claim 12, further including the step of shielding said imaging means to reduce background reflection.