Ventilator with integrated cough-assist

• US 9,956,371 B2
• Filed: 06/24/2015
• Issued: 05/01/2018
• Est. Priority Date: 03/24/2015
• Status: Active Grant

• Current Assignee: Ventec Life Systems, Inc.
• Original Assignee: Ventec Life Systems, Inc.
• Inventors: DeVries, Douglas F., Good, David M.
• Primary Examiner(s): Jones, Christopher P
• Application Number:
  US14/749,397
• Publication Number:
  US 20160279375A1
• Time in Patent Office: 1,042 Days
• CPC Class Codes: A61M 16/0009 with sub-atmospheric pressure, e.g. during expiration
• CPC Class Codes: A61M 16/0051 with alarm devices
• CPC Class Codes: A61M 16/0057 Pumps therefor
• CPC Class Codes: A61M 16/0063 Compressors
• CPC Class Codes: A61M 16/0069 the speed thereof being controlled by respiratory parameters, e.g. by inhalation
• CPC Class Codes: A61M 16/024 including calculation means, e.g. using a processor
• CPC Class Codes: A61M 16/0808 Condensation traps
• CPC Class Codes: A61M 16/0816 Joints or connectors
• CPC Class Codes: A61M 16/0858 Pressure sampling ports
• CPC Class Codes: A61M 16/0875 Connecting tubes
• CPC Class Codes: A61M 16/0883 Circuit type
• CPC Class Codes: A61M 16/101 using an oxygen concentrator
• CPC Class Codes: A61M 16/1055 bacterial
• CPC Class Codes: A61M 16/107 in the inspiratory path
• CPC Class Codes: A61M 16/20 Valves specially adapted to medical respiratory devices
• CPC Class Codes: A61M 16/201 Controlled valves
• CPC Class Codes: A61M 16/202 electrically actuated
• CPC Class Codes: A61M 16/207 Membrane valves with pneumatic amplification stage, i.e. having master and slave membranes
• CPC Class Codes: A61M 16/208 Non-controlled one-way valves, e.g. exhalation, check, pop-off non-rebreathing valves
• CPC Class Codes: A61M 2016/0027 pressure meter
• CPC Class Codes: A61M 2016/0036 : in the breathing tube and used in both inspiratory and expiratory phase
• CPC Class Codes: A61M 2016/0039 : in the inspiratory circuit
• CPC Class Codes: A61M 2016/1025 : the O2 concentration
• CPC Class Codes: A61M 2202/0007 : introduced into the body
• CPC Class Codes: A61M 2202/0208 : Oxygen
• CPC Class Codes: A61M 2205/0272 : Electro-active or magneto-active materials
• CPC Class Codes: A61M 2205/3334 : Measuring or controlling the flow rate
• CPC Class Codes: A61M 2205/3358 : Measuring barometric pressure, e.g. for compensation
• CPC Class Codes: A61M 2205/42 : Reducing noise
• CPC Class Codes: A61M 2205/502 : User interfaces, e.g. screens or keyboards
• CPC Class Codes: A61M 2205/52 : with memories providing a history of measured variating parameters of apparatus or patient
• CPC Class Codes: B01D 2256/12 : Oxygen
• CPC Class Codes: B01D 2257/102 : Nitrogen
• CPC Class Codes: B01D 2259/40009 : using sensors or gas analysers
• CPC Class Codes: B01D 2259/401 : using a single bed
• CPC Class Codes: B01D 2259/4533 : for medical purposes
• CPC Class Codes: B01D 53/0476 : Vacuum pressure swing adsorption
• CPC Class Codes: B01D 53/053 : with storage or buffer vessel

Abstract

A ventilator with an integrated cough assist for use with a patient circuit in fluid communication with a patient connection of a patient, and operable in a ventilation mode and in a cough-assist mode. The ventilator includes a user input for switching operation from ventilation mode to cough-assist mode without disconnecting the ventilator from the patient, and a controller operable in response to the user input and controlling operation of the ventilator in cough-assist mode to provide for at least one cough assist to the patient having an insufflation phase followed by an exsufflation phase. A cough-assist valve in a first state for the insufflation phase communicates a positive pressure to the ventilator connection and in a second state for the exsufflation phase communicates a negative pressure to the ventilator connection.

Claims

1. A ventilator with an integrated cough assist for use with a patient circuit in fluid communication with a patient connection of a patient, the ventilator being operable in a ventilation mode and in a cough-assist mode, the ventilator comprising:

a ventilator connection to which the patient circuit is connectable for fluid communication therewith;

a controller configured to switch the ventilator from operation in the ventilation mode to operation in the cough-assist mode and to control operation of the ventilator in cough-assist mode to provide for at least one cough assist to the patient having an insufflation phase followed by an exsufflation phase;

a blower having an inlet and an outlet; and

a cough-assist valve coupled to the blower and the controller, and the cough-assist valve being configured to move between (a) a first position that fluidically connects the outlet of the blower to the ventilator connection such that gas flows from the blower to the ventilator connection for the insufflation phase of the cough assist and (b) a second position that fluidically connects the inlet of the blower to the ventilator connection such that gas flows from the ventilator connection to the blower for the exsufflation phase of the cough assist.

2. The ventilator of claim 1, wherein the cough-assist valve communicates a positive pressure to the ventilator connection sufficient to generate a patient airway pressure of 10 to 70 cmH2O, and when the cough-assist valve is in the second state for the exsufflation phase of the cough assist, the cough-assist valve communicates a negative pressure to the ventilator connection sufficient to generate a patient airway pressure of −

10 to −

70 cmH2O.

3. A ventilator with an integrated cough assist for use with a patient circuit in fluid communication with a patient connection of a patient, the ventilator being operable in a ventilation mode and in a cough-assist mode, the ventilator comprising:

a controller controlling operation of the ventilator in the cough-assist mode to provide for at least one cough assist to the patient having an insufflation phase followed by an exsufflation phase;

a ventilator connection to which the patient circuit is connectable for fluid communication therewith;

a ventilator subsystem directing a flow of ventilation air to the ventilator connection for delivery to the patient in the ventilation mode;

a compressor having a compressor inlet and a compressor outlet, the compressor being operable to accelerate gaseous fluid input to the compressor inlet and deliver the accelerated gaseous fluid out the compressor outlet;

and a cough-assist valve which is in a first state for the insufflation phase of the cough assist and then moved to a second state for the exsufflation phase of the cough assist, when the cough-assist valve is in the first state for the insufflation phase of the cough assist, the cough-assist valve directs a flow of air to the compressor inlet and directs the flow of the accelerated air from the compressor outlet to the ventilator connection for delivery to the patient, and when the cough-assist valve is in the second state for the exsufflation phase of the cough assist, the cough-assist valve directs the flow of exsufflation gases from the patient to the compressor inlet and exhausts the flow of the accelerated exsufflation gases from the compressor outlet.

4. The ventilator of claim 3, wherein when the ventilator is in the ventilation mode, the cough-assist valve is retained for operation in the first state.

5. The ventilator of claim 3, wherein the ventilator portion directs the flow of ventilation air to the ventilator connection for delivery to the patient in the ventilation mode by directing the ventilation air to the compressor inlet with the cough-assist valve being retained for operation in the first state.

6. A ventilator with an integrated cough assist for use with a patient circuit in fluid communication with a patient connection of a patient, the ventilator being operable in a ventilation mode and in a cough-assist mode, the ventilator comprising:

a controller controlling operation of the ventilator in the cough-assist mode to provide for at least one cough assist to the patient having an insufflation phase followed by an exsufflation phase;

a ventilator connection to which the patient circuit is connectable for fluid communication therewith;

a ventilator portion directing a flow of ventilation air to the ventilator connection for delivery to the patient in the ventilation mode;

a compressor having a compressor inlet and a compressor outlet, the compressor being operable to accelerate gaseous fluid input to the compressor inlet and deliver the accelerated gaseous fluid out the compressor outlet;

and a cough-assist valve which is in a first state for the insufflation phase of the cough assist and then moved to a second state for the exsufflation phase of the cough assist, the cough-assist valve comprising;

a first chamber;

a second chamber;

a third chamber;

a valve air intake aperture in fluid communication with a supply of air;

a valve exhaust outlet aperture;

a valve-to-compressor outlet aperture in fluid communication with the compressor input;

a compressor-to-valve inlet aperture in fluid communication with the compressor output;

a first aperture through which the first chamber and second chamber are in fluid communication;

a second aperture through which the second chamber and third chamber are in fluid communication;

a third aperture in fluid communication with the ventilator connection;

a first valve member movable between a first position closing the first aperture and a second position closing the valve air intake aperture;

a second valve member movable between a first position closing the valve exhaust outlet aperture and a second position closing the second aperture;

when the cough-assist valve is in the first state for the insufflation phase of the cough assist, the first valve member is in the first valve member first position, and the second valve member is in the second valve member first position;

when the cough-assist valve is in the second state for the exsufflation phase of the cough assist, the first valve member is in the first valve member second position, and the second valve member is in the second valve member second state; and

a valve actuator configured to move the first and second valve members to their first positions for the insufflation phase of the cough assist and to move the first and second valve members to their second positions for the exsufflation phase of the cough assist.

7. The ventilator of claim 6, wherein when the ventilator is in the ventilation mode, the cough-assist valve is retained for operation in the first state.

8. The ventilator of claim 6, wherein the ventilator portion directs the flow of ventilation air to the ventilator connection for delivery to the patient in the ventilation mode by directing the ventilation air to the compressor inlet with the cough-assist valve being retained for operation in the first state.

9. The ventilator of claim 6, wherein the first and second valve members are attached to a connection member and the valve actuator is configured to move the connection member to a first position to move the first and second valve members to their first positions for the insufflation phase of the cough assist and to a second position to move the first and second valve members to their second positions for the exsufflation phase of the cough assist.

10. The ventilator of claim 9, wherein the valve actuator includes an electromagnetic coil and a permanent magnet with one of the electromagnetic coil and the permanent magnet being attached to the connection member for movement therewith as a unit, and the other of the electromagnetic coil and the permanent magnet being stationary, the electromagnetic coil and the permanent magnet magnetically interacting when the electromagnetic coil is selectively energized to move the first and second valve members between their first and second positions.

11. The ventilator of claim 10, further including first and second permanent latching magnets, and first and second ferromagnetic member portions, one of the first permanent latching magnet and the first ferromagnetic member portion being attached to the connection member for movement therewith as a unit and the other being stationary, and one of the second permanent latching magnet and the second ferromagnetic member portion being attached to the connection member for movement therewith as a unit and the other being stationary, the first permanent latching magnet being positioned sufficiently close to the first ferromagnetic member portion when the first and second valve members are in their first positions to hold the first and second valve members in their first positions when the electromagnetic coil is de-energized, and the second permanent latching magnet being positioned sufficiently close to the second ferromagnetic member portion when the first and second valve members are in their second positions to hold the first and second valve members in their second positions when the electromagnetic coil is de-energized.

12. The ventilator of claim 10, further including a permanent latching magnet, and a ferromagnetic member portion, one of the permanent latching magnet and the ferromagnetic member portion being attached to the connection member for movement therewith as a unit and the other being stationary, the permanent latching magnet being positioned sufficiently close to the ferromagnetic member portion when the first and second valve members are in one of their first and second positions to hold the first and second valve members in such one of their first and second positions when the electromagnetic coil is de-energized.

13. The ventilator of claim 9, wherein the valve actuator includes a stationary electromagnetic coil and a movable permanent magnet, the electromagnetic coil being positioned in a stationary coil housing through which the connection member extends, and the permanent magnet being positioned within the coil housing with the electromagnetic coil extending thereabout, the permanent magnet being attached to the connection member for movement therewith as a unit and positioned for magnetic interaction with the electromagnetic coil, the electromagnetic coil and the permanent magnet magnetically interacting when the electromagnetic coil is selectively energized to move the first and second valve members between their first and second positions.

14. The ventilator of claim 13, further including first and second permanent latching magnets, and first and second ferromagnetic member portions, one of the first permanent latching magnet and the first ferromagnetic member portion being attached to the connection member for movement therewith as a unit and the other being stationary, and one of the second permanent latching magnet and the second ferromagnetic member portion being attached to the connection member for movement therewith as a unit and the other being stationary, the first permanent latching magnet being positioned sufficiently close to the first ferromagnetic member portion when the first and second valve members are in their first positions to hold the first and second valve members in their first position when the electromagnetic coil is de-energized, and the second permanent latching magnet being positioned sufficiently close to the second ferromagnetic member portion when the first and second valve members are in their second positions to hold the first and second members in their second positions when the electromagnetic coil is de-energized.

15. The ventilator of claim 13, further including first and second permanent latching magnets attached to the connection member within the coil housing for movement with the connection member as a unit, and first and second ferromagnetic member portions, the first permanent latching magnet being positioned sufficiently close to the first ferromagnetic member portion when the first and second valve members are in their first positions to hold the first and second valve members in their first positions when the electromagnetic coil is de-energized, and the second permanent latching magnet being positioned sufficiently close to the second ferromagnetic member portion when the first and second valve members are in their second positions to hold the first and second valve members in their second positions when the electromagnetic coil is de-energized.

16. The ventilator of claim 15, wherein the first ferromagnetic member portion is a first end portion of the coil housing and the second ferromagnetic member portion is a second end portion of the coil housing.

17. The ventilator of claim 13, further including a permanent latching magnet attached to the connection member within the coil housing for movement with the connection member as a unit, and a ferromagnetic member portion, the permanent latching magnet being positioned sufficiently close to the ferromagnetic member portion when the first and second valve members are in one of their first and second positions to hold the first and second valve members in such one of their first and second positions when the electromagnetic coil is de-energized.

18. The ventilator of claim 9, wherein the connection member is an elongated shaft extending fully through the second chamber and having a first end portion extending through the first aperture into the first chamber and a second end portion extending through the second aperture into the third chamber, with the first valve member attached to the first end portion of the shaft within the first chamber between the valve air intake aperture and the first aperture, and with the second valve member attached to the second end portion of the shaft within the third chamber between the valve exhaust outlet aperture and the second aperture.

19. The ventilator of claim 9, wherein the valve actuator includes an electromagnetic coil and a permanent magnet with one of the electromagnetic coil and the permanent magnet being attached to and concentrically arranged with the connection member for movement therewith as a unit, and the other of the electromagnetic coil and the permanent magnet being stationary, the electromagnetic coil and the permanent magnet magnetically interacting when the electromagnetic coil is selectively energized to move the first and second valve members between their first and second positions.

20. The ventilator of claim 19, wherein the other of the electromagnetic coil and the permanent magnet is concentrically arranged with the connection member.

21. The ventilator of claim 6, wherein the first, second and third chambers are within a valve body.

22. The ventilator of claim 21, wherein the first, second and third chambers are in a linear arrangement within the valve body, and the connection member is an elongated shaft extending fully through the second chamber and having a first end portion extending into the first chamber and a second end portion extending into the third chamber.

23. The ventilator of claim 6, wherein the valve air intake aperture, the first aperture, the second aperture and the valve exhaust outlet aperture are in linear alignment, and the connection member is an elongated shaft in coaxial alignment with the valve air intake aperture, the first aperture, the second aperture and the valve exhaust outlet aperture, the shaft extending fully through the second chamber and having a first end portion extending through the first aperture into the first chamber with the first valve member attached thereto within the first chamber and movable with the shaft between the first aperture and the valve air intake aperture, and a second end portion extending through the second aperture into the third chamber with the second valve member attached thereto within the third aperture and movable with the shaft between the valve exhaust outlet aperture and the second aperture.

24. The ventilator of claim 6, wherein:

the area of the first aperture closed by the first valve member when in the first valve member first position and the area of the valve exhaust outlet aperture closed by the second valve member when in the second valve member first position are sized to produce substantially equal and oppositely directed forces on the first and second valve members resulting from air pressure in the second chamber transmitted from the third aperture, and the area of the valve air intake aperture closed by the first valve member when in the first valve member second position and the area of the second aperture closed by the second valve member when in the second valve member second position are sized to produce substantially equal and oppositely directed forces on the first and second valve members resulting from air pressure in the second chamber transmitted from the third aperture.

25. A ventilator with an integrated cough assist for use with a patient circuit in fluid communication with a patient connection of a patient, the ventilator being operable in a ventilation mode and in a cough-assist mode, the ventilator comprising:

a controller controlling operation of the ventilator in the cough-assist mode to provide for at least one cough assist to the patient having an insufflation phase followed by an exsufflation phase;

a ventilator connection to which the patient circuit is connectable for fluid communication therewith;

a ventilator portion directing a flow of ventilation air to the ventilator connection for delivery to the patient in the ventilation mode;

a compressor having a compressor inlet and a compressor outlet, the compressor being operable to accelerate gaseous fluid input to the compressor inlet and deliver the accelerated gaseous fluid out the compressor outlet;

and a cough-assist valve which is in a first state for the insufflation phase of the cough assist and then moved to a second state for the exsufflation phase of the cough assist, the cough-assist valve comprising;

a valve air intake in fluid communication with a supply of air;

a valve exhaust outlet;

a valve-to-compressor outlet in fluid communication with the compressor input;

a compressor-to-valve inlet in fluid communication with the compressor output;

a first valve member movable between a first valve member first position and a first valve member second position;

a second valve member movable between a second valve member first position and a second valve member second position;

a third aperture in fluid communication with the ventilator connection;

when the cough-assist valve is in the first state for the insufflation phase of the cough assist, the first valve member is in the first valve member first position permitting the flow of air from the supply of air entering the valve air intake to flow through the valve-to-compressor outlet and enter the compressor inlet while blocking the flow of air entering the valve air intake from flowing directly to the third aperture, and the second valve member is in the second valve member first position permitting the flow of the accelerated air from the compressor outlet entering the compressor-to-valve inlet to flow through the third aperture for flow to the ventilator connection for delivery to the patient while blocking the flow of the accelerated air from the compressor outlet entering the compressor-to-valve inlet from flowing through the valve exhaust outlet;

when the cough-assist valve is in the second state for the exsufflation phase of the cough assist, the first valve member is in the first valve member second position permitting the flow of exsufflation gases from the patient entering the third aperture to flow through the valve-to-compressor outlet and enter the compressor inlet while blocking the flow of exsufflation gases from the patient entering the third aperture from flowing through the valve air intake, and the second valve member is in the second valve member second state permitting the flow of the accelerated exsufflation gases entering the compressor-to-valve inlet to flow through the valve exhaust outlet while blocking the flow of accelerated exsufflation gases entering the compressor-to-valve inlet from flowing to the third aperture; and

a valve actuator configured to move the first and second valve members to the first and second valve member first positions for the insufflation phase of the cough assist and to move the first and second valve members to the first and second valve member second positions for the exsufflation phase of the cough assist.