Aircraft environmental control system that optimizes the proportion of outside air from engines, APU's, ground air sources and the recirculated cabin air to maintain occupant comfort and maximize fuel economy

• US 9,957,052 B2
• Filed: 01/27/2015
• Issued: 05/01/2018
• Est. Priority Date: 01/27/2015
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Fox, Richard B., Hagh, Bijan F., Koerner, Mike, Yates, Stephen, Michalakos, Peter M., Johnson, Russell W.
• Primary Examiner(s): Huson, Gregory
• Assistant Examiner(s): May, Elizabeth M
• Application Number:
  US14/606,315
• Publication Number:
  US 20160214723A1
• Time in Patent Office: 1,190 Days
• Field of Search: 95 8, 95 12
• CPC Class Codes: B64D 13/06 the air being conditioned pressurising B64D13/02
• CPC Class Codes: B64D 2013/0603 Environmental Control Systems
• CPC Class Codes: B64D 2013/0637 with CO2 removers
• CPC Class Codes: B64D 2013/0688 with means for recirculating cabin air
• CPC Class Codes: B64D 2013/0692 with special provisions against smoke from cigarettes
• CPC Class Codes: Y02T 50/50 On board measures aiming to increase energy efficiency

Abstract

An Environmental Control System includes sensors, an air purification subsystem, and a controller in communication with the sensors and air purification subsystem. The sensors detect contaminants in outside air supplied through engine and APU bleeds or other air sources including ground supplies and electric compressors, contaminants in recirculated air, particulates in outside air, carbon dioxide in recirculated air, temperature in an environment, and pressure in an environment. These sensed parameters are compared against thresholds. Based on the comparisons, changes to the outside air and/or recirculated air are made.

Claims

1. An environmental control system (ECS) having contaminants in supply air that flows into an environment, comprising:

an outside air contaminant sensor that senses contaminants in outside air that is a part of the contaminants in supply air, wherein the outside air is supplied by a source outside of the ECS, supplied through engine or APU bleeds or other air sources including ground supplies and electric compressors, wherein the outside air contaminant sensor is upstream of the environment;

a recirculated air contaminant sensor that senses contaminants in recirculated air that is another part of the contaminants in supply air, wherein the recirculated air is supplied by the environment, wherein the recirculated air contaminant sensor is downstream of the environment;

a pressure sensor that senses pressure of the supply air in the environment, wherein the pressure sensor is located in the environment;

a temperature sensor that senses temperature of the supply air in the environment, wherein the temperature sensor is located in the environment;

a carbon dioxide sensor that senses carbon dioxide in the recirculated air exiting the environment, wherein the carbon dioxide sensor is downstream of the environment; and

a controller in communication with the outside air contaminant sensor, the recirculated air contaminant sensor, the pressure sensor, the temperature sensor, and the carbon dioxide sensor;

wherein, upon receipt of a threshold signal from one of the sensors, the controller controls an inflow of the outside air that mixes with the recirculated air by optionally changing the operation of a flow control valve, an air conditioning subsystem, a mix manifold, and a recirculation fan;

wherein the controller optionally controls the flow control valve, the air conditioning system, the mix manifold, and the recirculation fan by comparing a contamination signal to the threshold signal;

wherein the controller compares the contamination signal to data that includes concentration equivalent versus contaminant population percentiles, wherein the concentration equivalent is a concentration of a compound other than a contaminant that is sensed by the one or more sensors;

wherein the controller uses the concentration equivalent versus contaminant population percentiles to calculate sensory thresholds at contaminant population percentiles;

wherein the flow control valve receives outside air and is located upstream of the environment;

wherein the air conditioning subsystem is downstream of the flow control valve and upstream of the environment;

wherein the mix manifold is downstream of the air conditioning subsystem and upstream of the environment; and

wherein the recirculation fan is downstream of the environment and upstream of the mix manifold.

2. The ECS of claim 1, wherein the outside air contaminant sensor comprises an ultra-fine particle sensor.

3. The ECS of claim 1, wherein the outside air contaminant sensor comprises a volatile organic compound sensor.

4. The ECS of claim 1, wherein the recirculated air contaminant sensor comprises a volatile organic compound sensor.

5. The ECS of claim 1, wherein the carbon dioxide sensor is downstream of the recirculated air contaminant sensor.

6. The ECS of claim 1, further comprising a precooler upstream of the outside air contaminant sensor.

7. A controller for an environmental control system (ECS) having a plurality of sensors and an air purification subsystem, wherein the controller:

communicates with the plurality of sensors and air purification subsystem;

receives at least one of a contaminant signal and an air characteristic signal;

wherein the contaminant signal is at least one of;

an outside air contaminant signal;

a recirculated air contaminant signal;

a carbon monoxide signal;

a carbon dioxide signal;

an ultrafine particle sensor signal, and

an ozone signal;

wherein the air characteristic signal is at least one of;

a temperature signal; and

a pressure signal;

upon receipt of at least one of the contaminant signal and the air characteristic signal;

compares at least one of;

the contaminant signal to a constructed database of contaminant concentration equivalents versus contaminant population percentiles, wherein contaminant concentration equivalents are concentrations of a compound other than the contaminant, wherein the contaminant concentration equivalents versus contaminant population percentiles enables calculation of predicted contaminant sensory thresholds at contaminant population percentiles;

the air characteristic signal to a constructed database of total mass of contaminants versus contaminant population percentiles wherein the total mass of contaminants versus contaminant population percentiles enables calculation of predicted mass sensory thresholds at contaminant population percentiles;

upon the comparison, and based upon whether the contaminant signal exceeds one of the predicted contaminant sensory thresholds or whether the air characteristic signal exceeds one of the predicted mass sensory thresholds, commands the air purification subsystem to alter a condition of contaminated air in the ECS.

8. The controller of claim 7, wherein, upon receipt of one of the contaminant signal and the air characteristic signal, commands a flow control valve of the air purification subsystem to alter a flow of outside air supplied through engine or APU bleeds or other air sources including ground supplies and electric compressors, into an environment.

9. The controller of claim 7, wherein, upon receipt of one of the contaminant signal and the air characteristic signal, commands a mix manifold of the air purification subsystem to alter a mix of outside air supplied through engine or APU bleeds or other air sources including ground supplies and electric compressors, and recirculated air into an environment.

10. The controller of claim 7, wherein, upon receipt of one of the contaminant signal and the air characteristic signal, commands a recirculation fan of the air purification subsystem to alter a ventilation rate of recirculated air exiting an environment.

11. The controller of claim 7, wherein, upon receipt of one of the contaminant signal and the air characteristic signal, commands an air conditioning subsystem of the air purification subsystem to alter a temperature of outside air supplied through engine or APU bleeds or other air sources including ground supplies and electric compressors, into an environment.

12. The controller of claim 7, wherein, upon receipt of one of the contaminant signal and the air characteristic signal, commands an air conditioning subsystem of the air purification subsystem to adjust a pressure of outside air supplied to an environment by altering the amount of outside air introduced into the environment.

13. A method for controlling an occupant comfort level in an environment, comprising:

sensing outside air contaminants in outside air entering the environment supplied through engine or APU bleeds or other air sources including ground supplies and electric compressors;

comparing the sensed outside air contaminants against an outside air contaminant threshold;

wherein the outside air contaminant threshold is calculated according to contaminant concentration equivalents versus contaminant population percentiles;

wherein the outside air contaminant threshold is a predicted threshold at contaminant population percentiles;

sensing recirculated air contaminants in recirculated air entering the environment;

comparing the sensed recirculated air contaminants against a recirculated air contaminant threshold;

sensing carbon dioxide in recirculated air exiting the environment;

comparing the sensed carbon dioxide against a carbon dioxide threshold;

sensing temperature of mixed air in the environment, wherein the mixed air includes the outside air supplied through engine or APU bleeds or other air sources including ground supplies and electric compressors, and the recirculated air;

comparing the sensed temperature against a temperature threshold;

sensing pressure of the mixed air in the environment;

comparing the sensed pressure against a pressure threshold;

commanding one of;

a change in an amount of outside air supplied through engine or APU bleeds or other air sources including ground supplies and electric compressors, entering the environment;

a change in an amount of recirculated air entering the environment; and

a change in temperature of mixed air entering the environment;

wherein changing the amount of outside air, changing the amount of recirculated air, and changing the temperature of mixed air includes;

setting a flow control valve to a maximum level if at least one condition exists of;

the sensed pressure is below the pressure threshold, the sensed temperature is above the temperature threshold, and the sensed carbon dioxide is above the carbon dioxide threshold; and

adjusting a recirculation flow from a recirculation fan inversely with outside air flow to maintain a constant ventilation flow.

14. The method of claim 13, wherein commanding a change in amount of outside air supplied through engine or APU bleeds or other air sources including ground supplies and electric compressors, includes commanding the flow control valve upstream of the environment.

15. The method of claim 13, wherein commanding a change in an amount of recirculated air includes commanding a mix manifold upstream of the environment.

16. The method of claim 13, wherein commanding a change in temperature of mixed air includes commanding an air conditioning subsystem upstream of the environment.

17. The method of claim 13, wherein commanding a change in pressure of mixed air includes commanding an air conditioning subsystem upstream of the environment.

18. The method of claim 13, further comprising commanding concurrent changes in both outside air supplied through engine or APU bleeds or other air sources including ground supplies and electric compressors, and mixed air.