Screw

• US 9,957,994 B2
• Filed: 05/25/2016
• Issued: 05/01/2018
• Est. Priority Date: 05/25/2016
• Status: Active Grant

• Current Assignee: Kuo-Tai Hsu
• Original Assignee: Kuo-Tai Hsu
• Inventors: Hsu, Kuo-Tai
• Primary Examiner(s): Delisle, Roberta S
• Application Number:
  US15/163,719
• Publication Number:
  US 20170343029A1
• Time in Patent Office: 706 Days
• Field of Search: 411386, 4113877, 411 878, 411412, 411424, 411417
• CPC Class Codes: F16B 25/0015 the material being a soft organic material, e.g. wood or plastic F16B25/0031 takes precedence
• CPC Class Codes: F16B 25/0052 the ridge having indentations, notches or the like in order to improve the cutting behaviour
• CPC Class Codes: F16B 25/0078 with a shaft of non-circular cross-section or other special geometric features of the shaft
• CPC Class Codes: F16B 25/0084 characterised by geometric details of the tip
• CPC Class Codes: F16B 25/103 by means of a drilling screw-point, i.e. with a cutting and material removing action

Abstract

A screw includes a shank, a first thread, and a second thread. The shank includes a screw-in portion, a head portion, and a straight rod portion between the screw-in portion and the head portion. The first thread surrounds the shank spirally and includes an upper thread portion formed around the straight rod portion, a lower thread portion formed around the screw-in portion, and a middle thread portion continuously connected between the upper and lower thread portions. A plurality of serrate cutting teeth is provided on the middle thread portion of the first thread. The second thread is helically formed around the screw-in portion of the shank and includes a plurality of thread convolutions spaced from thread convolutions of the lower thread portion of the first thread. The screw can be quickly driven into articles to be joined without degradation of binding capacity between the screw and the articles.

Claims

1. A screw comprising:

a shank including a tapered screw-in portion, a head portion spaced from the screw-in portion along a longitudinal axis of the shank, and a straight rod portion between the screw-in portion and the head portion;

a first thread helically formed on an outer circumference of the shank and including an upper thread portion formed around the straight rod portion, a lower thread portion formed around the screw-in portion, and a middle thread portion continuously connected between the upper and lower thread portions, with the middle thread portion formed around the straight rod portion adjacent to the screw-in portion, with a lower end of the lower thread portion extending to a tip of the screw-in portion for development of a cutting set point; and

a second thread helically formed on an outer circumference of the screw-in portion of the shank and including a plurality of thread convolutions which are spaced from thread convolutions of the lower thread portion, with a pitch of two adjacent thread convolutions of the second thread being approximately equal to a pitch of two adjacent thread convolutions of the lower thread portion of the first thread.

2. The screw according to in claim 1, wherein the straight rod portion includes a lower segment adjacent to the screw-in portion and an upper segment adjacent to the head portion, with the upper segment having an outer diameter slightly greater than an outer diameter of the lower segment, with the middle thread portion surrounding the lower segment of the straight rod portion adjacent to the screw-in portion, with a thread outer diameter of the upper thread portion being slightly greater than a thread outer diameter of the middle thread portion.

3. The screw according to claim 2, wherein the upper thread portion of the first thread includes a plurality of asymmetrical thread convolutions, with a thread angle of the thread convolution of the upper thread portion being between 35 and 45 degrees, with the middle thread portion including a plurality of thread convolutions, with a thread angle of the thread convolution of the middle thread portion being between 53 and 57 degrees.

4. The screw according to claim 3, wherein a plurality of serrate cutting teeth is provided on each thread convolution of the middle thread portion of the first thread.

5. The screw according to claim 2, further comprising:

a plurality of oblique ribs formed on the outer circumference of the shank and designed between two adjacent thread convolutions on the screw-in portion and the lower segment of the straight rod portion.

6. The screw according to claim 2, further comprising:

at least one chip-collected groove designed in the lower segment of the straight rod portion along the longitudinal axis and near the screw-in portion.

7. The screw according to claim 1, wherein the second thread does not extend to the tip of the screw-in portion of the shank.

8. The screw according to claim 1, wherein a helix angle of the thread convolution of the upper thread portion relative to the longitudinal axis is greater than a helix angle of the thread convolution of the lower thread portion relative to longitudinal axis, with the helix angle of the thread convolution of the lower thread portion relative to longitudinal axis being between 55 and 65 degrees.

9. The screw according to claim 8, wherein a helix angle of the thread convolution of the second thread relative to the longitudinal axis is approximately equal to the helix angle of the thread convolution of the lower thread portion.