Cooking exhaust hood ventilation system and related methods

• US 9,958,168 B2
• Filed: 01/28/2014
• Issued: 05/01/2018
• Est. Priority Date: 01/28/2014
• Status: Active Grant

• Current Assignee: Illinois Tool Works Inc.
• Original Assignee: Illinois Tool Works Inc.
• Inventors: Robison, Russell, Lukens, Bruce, Borntrager, Michael
• Primary Examiner(s): McAllister, Steven B
• Assistant Examiner(s): Lin, Ko-Wei
• Application Number:
  US14/166,060
• Publication Number:
  US 20150211748A1
• Time in Patent Office: 1,554 Days
• Field of Search: 454340, 454341, 454347, 126299 R, 126299 T
• CPC Class Codes: F24C 15/2021 Arrangement or mounting of control or safety systems
• CPC Class Codes: F24F 11/74 for controlling air flow rate or air velocity
• CPC Class Codes: F24F 11/755 for cyclical variation of air flow rate or air velocity
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

Controlling an exhaust hood system having multiple hood sections each with an exhaust output having an associated damper, each exhaust output feeding to a common downstream fan, where damper position and fan speed control an exhaust flow rate through each hood section, involves monitoring at least one condition of each hood section and, based upon the monitoring, establishing a target flow rate for each hood section; based upon a sum of the target flow rates, establishing a fan speed; and monitoring an actual flow rate through each hood section and responsively controlling damper position to achieve the target flow rate for the hood section. Adjusting fan speed and damper position until damper position for at least one hood section achieves a predetermined open position, while at the same time each hood section satisfies its associated target flow rate, can reduce energy costs associated with system operation.

Claims

1. A method of controlling a commercial kitchen exhaust hood system of a type having multiple hood sections each with an exhaust output having an associated damper, each exhaust output feeding to a common downstream fan, wherein the operation of the fan pulls exhaust from each hood section, where damper position and fan speed control an exhaust flow rate through each hood section, the method comprising:

for each hood section, monitoring at least one temperature condition of the hood section and, based upon the monitoring, establishing a target flow rate for the hood section, thereby establishing multiple target flow rates corresponding to the multiple hood sections;

based upon a sum of the multiple target flow rates, establishing a fan speed and operating the fan at the fan speed;

for each hood section, monitoring an actual flow rate through the hood section and responsively and automatically controlling damper position of the hood section to achieve the target flow rate established for the hood section; and

after the target flow rate for each hood section has been achieved, repeatedly decreasing fan speed and, for each hood section, responsively and automatically adjusting damper position in the hood section to maintain the established target flow rate for the hood section, until the damper position for at least one hood section achieves a predetermined open position, in order to reduce fan energy required to maintain the target flow rates;

wherein, for each hood section, the step of monitoring at least one temperature condition of the hood section involves sensing multiple temperature sensors of the hood section, determining a proposed percent fan for each temperature sensor of the hood section and establishing the target flow rate for the hood section based upon a highest of the determined proposed percent fans, where each temperature sensor has an assigned rated fan triggering temperature field define by an upper temperature and a lower temperature and, for each temperature sensor, the proposed percent fan is determined as a ratio of (i) actual temperature less the lower temperature over (ii) the upper temperature less the lower temperature.

2. The method of claim 1, wherein the step of monitoring actual flow rate through each hood section involves evaluating an output signal of a pressure transducer of each hood section.

3. The method of claim 1, wherein the predetermined open position is defined as at least 75% open.

4. The method of claim 1, wherein the predetermined open position is defined as at least 85% open.

5. A method of controlling a commercial kitchen exhaust hood system of a type having multiple hood sections each with an exhaust output having an associated damper, each exhaust output feeding to a common downstream fan, wherein the operation of the fan pulls exhaust from each hood section, where damper position and fan speed control an exhaust flow rate through each hood section, the method comprising:

for each hood section, monitoring at least one temperature condition of the hood section and, based upon the monitoring, establishing a target flow rate for the hood section, thereby establishing multiple target flow rates corresponding to the multiple hood sections;

based upon a sum of the multiple target flow rates, establishing a fan speed and operating the fan at the fan speed;

for each hood section, monitoring an actual flow rate through the hood section and responsively and automatically controlling damper position of the hood section to achieve the target flow rate established for the hood section, wherein the step of monitoring actual flow rate through each hood section involves evaluating an output signal of a pressure transducer of each hood section; and

after the target flow rate for each hood section has been achieved, repeatedly decreasing fan speed and, for each hood section, responsively and automatically adjusting damper position in the hood section to maintain the established target flow rate for the hood section, until the damper position for at least one hood section achieves a predetermined open position, in order to reduce fan energy required to maintain the target flow rates, as follows;

(i) determining whether the damper position of any hood section is in the predetermined open position;

(ii) if a result of the determination of step (i) is no, decreasing fan speed by an incremental amount and, for each hood section, responsively and automatically adjusting damper position in the hood section to maintain the established target flow rate for the hood section; and

(iii) repeating steps (i) and (ii) until a result of the determination of step (i) is yes, at which point fan speed is thereafter maintained.

6. The method of claim 5, wherein the predetermined open position is defined as at least 75% open.

7. The method of claim 5, wherein the predetermined open position is defined as at least 85% open.

8. A method of controlling the operation of a commercial kitchen exhaust hood system of a type having multiple hood sections each with an exhaust output having an associated damper, each exhaust output feeding to a common downstream fan, wherein the operation of the fan pulls exhaust from each hood section, where damper position and fan speed control an exhaust flow rate through each hood section, the method comprising:

(a) monitoring multiple temperature sensors of each hood section and determining a proposed percent fan for each temperature sensor, where each temperature sensor has an assigned rated fan triggering temperature field define by an upper temperature and a lower temperature and, for each temperature sensor, the proposed percent fan is determined as a ratio of (i) actual temperature less the lower temperature over (ii) the upper temperature less the lower temperature;

(b) for each hood section, identifying a highest proposed percent fan from among the thermal load conditions of the hood section;

(c) for each hood section, based upon the highest proposed percent fan, determining a target flow rate for the hood section;

(d) summing the target flow rates to define a target system flow rate; and

(e) based upon the target system flow rate, defining an operating speed for the fan.

9. The method of claim 8, further including:

adjusting the fan speed and the damper position for each hood section until the damper position for at least one hood section achieves a predetermined open position in order to reduce fan energy required to maintain the target flow rates.

10. The method of claim 8 wherein steps (a), (b) and (c) are repeated such that when in step (b) the highest proposed percent fan of a given hood section changes from the proposed percent fan of a first temperature sensor to the proposed percent fan of a second temperature sensor, the proposed percent fan of the first temperature sensor is no longer used to determine the target flow rate for the given hood section and the proposed percent fan of the second temperature sensor is instead used to determine the target flow rate for the given hood section.

11. The method of claim 8 wherein the upper temperature associated with one or more of the temperature sensors is adjusted according to time of day, and a transition from one upper temperature to another upper temperature occurs automatically based upon tracking of time day.

12. The method of claim 8, including:

establishing multiple flow rate curves, where each flow rate curve defines a relationship of how changes in proposed percent fan affect target flow rate;

each temperature sensor is assigned one of the flow rate curves; and

the flow rate curve assigned to one or more of the temperature sensors is changed according to time of day.

13. The method of claim 12 wherein the transition from use of one of the flow rate curves to the use of the another of the flow rate curves for each temperature sensor occurs automatically based upon tracking of time day.

14. A method of controlling the operation of a commercial kitchen exhaust hood system of a type having multiple hood sections each with an exhaust output having an associated damper, each exhaust output feeding to a common downstream fan, wherein the operation of the fan pulls exhaust from each hood section, where damper position and fan speed control an exhaust flow rate through each hood section, the method comprising:

establishing a target flow rate for each hood section, wherein a sum of all of the target flow rates defines a target overall hood system flow rate;

controlling the fan speed and the damper position of each hood section to achieve the target flow rate of each hood section;

identifying a full flow demand call from a specific hood section from among the multiple hood sections, the full flow demand call defining a full flow target rate for the specific hood section, and responsively;

(i) determining a differential flow target rate as the difference between the full flow target rate of the specific hood section and the full flow target rate of the specific hood section;

(ii) increasing the fan speed by a percentage amount that is proportional to A×

B, where;

A is the differential flow target rate divided by the full flow target rate,

B is the target flow rate of the specific hood section divided by the target overall hood system flow rate,

(iii) subsequently adjusting damper position of each hood section to achieve the full flow target rate in the specific hood section and the full flow target rate of each other hood section;

wherein the full flow demand call is triggered by one of (i) a manual override of the specific hood section or (ii) an automatically detected excess temperature condition of the specific hood section or (iii) an automatically detected excessive rate of temperature change condition or (iv) an automatically detected excessive VOC condition.