Vent proving system

• US 9,958,184 B2
• Filed: 11/16/2010
• Issued: 05/01/2018
• Est. Priority Date: 11/16/2009
• Status: Active Grant

• Current Assignee: Field Controls LLC
• Original Assignee: Field Controls LLC
• Inventors: Aycock, James L.
• Primary Examiner(s): Herzfeld, Nathaniel
• Application Number:
  US12/947,392
• Publication Number:
  US 20110114034A1
• Time in Patent Office: 2,723 Days
• Field of Search: 122 142, 122 1422, 122 1431, 1221351, 1221551, 431 6, 431 20, 126504, 126535, 126536, 1262855, D23392
• CPC Class Codes: F23L 11/005 for closing the flue during interruption of burner function
• CPC Class Codes: F23N 5/245 using electrical or electromechanical means
• CPC Class Codes: F24H 15/20 characterised by control inputs
• CPC Class Codes: F24H 15/33 Control of dampers
• CPC Class Codes: F24H 15/36 of burners
• CPC Class Codes: F24H 15/407 using electrical switching, e.g. TRIAC
• CPC Class Codes: F24H 15/414 using electronic processing, e.g. computer-based
• CPC Class Codes: F24H 15/486 using timers
• CPC Class Codes: F24H 9/2042 Preventing or detecting the return of combustion gases

Abstract

A vent proving system is described for use with a gas fired appliance. The gas fired appliance includes a gas burner, a vent damper for selectively opening or closing an exhaust vent from the gas fired appliance and a relay control for operatively controlling the vent damper and the gas burner to open the damper if the gas burner is on. The vent proving system comprises a sensor for sensing a variable in the vent representing air flow direction in the vent. An electrical switch is connected in series between the relay control and the vent damper. A controller is operatively connected to the sensor, the electrical switch and to the relay control. The controller determines if a back draft condition is present in the vent when the gas burner is on and selectively operates the electrical switch to open the connection between the relay control and the vent damper if a back draft condition is present in the vent when the gas burner is on.

Claims

1. A vent proving system for use with a gas fired appliance including a gas burner, an exhaust vent and a relay control for operatively controlling the gas burner, the vent proving system comprising:

a sensor for sensing a variable in the vent representing air flow direction in the vent;

an electrical switch connected to the relay control;

a controller operatively connected to the sensor, the electrical switch and to the relay control, the controller determining if a back draft condition is present in the vent when the gas burner is on and selectively operating the electrical switch to signal the relay control if a back draft condition is present in the vent when the gas burner is on,

wherein the system operatively senses improper venting within the vent regardless of whether proper combustion is occurring;

a draft hood coupled to an exhaust pipe of the gas burner, wherein the sensor is positioned downstream of the draft hood; and

a damper for selectively opening or closing the exhaust vent, wherein the draft hood is positioned upstream of the damper, and the sensor is positioned downstream of the damper,

wherein the sensor senses vent temperature, and wherein the sensor is positioned at least partially within the vent.

2. The vent proving system of claim 1 wherein the sensor comprises a thermostat.

3. A vent proving system for use with a gas fired appliance including a gas burner, a vent damper for selectively opening or closing an exhaust vent from the gas fired appliance and a relay control for operatively controlling the vent damper and the gas burner to open the damper if the gas burner is on, the vent proving system comprising:

a sensor for sensing vent temperature, wherein the sensor is positioned at least partially within the vent;

an electrical switch connected in series between the relay control and the vent damper;

a controller operatively connected to the sensor, the electrical switch and to the relay control, the controller determining if a back draft condition is present in the vent when the gas burner is on and selectively operating the electrical switch to open the connection between the relay control and the vent damper if a back draft condition is present in the vent when the gas burner is on,

wherein the system operatively senses improper venting within the vent regardless of whether proper combustion is occurring,

wherein the sensor is positioned downstream of the vent damper; and

a timer that delays a predetermined time after a call for heat, where the sensor determines the vent temperature after the predetermined time,

where the delay of the timer after the call for heat is long enough to ensure a backdraft condition can be sensed.

4. The vent proving system of claim 3 wherein the sensor comprises a thermostat.

5. The vent proving system of claim 3 wherein the electrical switch comprises a relay operated by the controller and having a contact in series between the relay control and the vent damper.

6. The vent proving system of claim 3 wherein the relay comprises a first relay and further comprising a second relay operated by the controller and having a second relay contact in series with the first relay contact between the relay control and the vent damper.

7. The vent proving system of claim 3 further comprising an indicator to indicate if a back draft condition has been sensed.

8. The vent proving system of claim 3 wherein the controller includes a timer for disabling operation of the electrical switch after a back draft condition has been sensed.

9. The vent proving system of claim 3 wherein the controller includes a timer for retrying operation of the electrical switch after a back draft condition has been sensed to determine if the back draft condition has been corrected.

10. The vent proving system of claim 3 wherein the vent proving system is integral with the vent damper and comprising a duct mounting a damper and the sensor.

11. A vent proving system for use with a gas fired appliance including a gas burner, an exhaust vent and a relay control for operatively controlling the gas burner, the vent proving system comprising:

a sensor for sensing a variable in the vent representing air flow direction in the vent;

an electrical switch connected to the relay control;

a controller operatively connected to the sensor, the electrical switch and to the relay control, the controller determining if a back draft condition is present in the vent when the gas burner is on and selectively operating the electrical switch to signal the relay control if a back draft condition is present in the vent when the gas burner is on,

wherein the system operatively senses improper venting within the vent regardless of whether proper combustion is occurring;

a draft hood coupled to an exhaust pipe of the gas burner, wherein the sensor is positioned downstream of the draft hood;

a damper for selectively opening or closing the exhaust vent, wherein the draft hood is positioned upstream of the damper, and the sensor is positioned downstream of the damper,

wherein the sensor senses vent temperature, and wherein the sensor is positioned at least partially within the vent; and

a timer that delays a predetermined time after a call for heat, where the sensor determines the vent temperature after the predetermined time,

where the delay of the timer after the call for heat is long enough to ensure a backdraft condition can be sensed.

12. The vent proving system of claim 11 wherein the sensor comprises a thermostat.

13. The vent proving system of claim 11 wherein the electrical switch comprises a relay operated by the controller and having a contact in series between the relay control and the damper.

14. The vent proving system of claim 11 wherein the relay comprises a first relay and further comprising a second relay operated by the controller and having a second relay contact in series with a first relay contact between the relay control and the damper.

15. The vent proving system of claim 11 further comprising an indicator to indicate if a back draft condition has been sensed.

16. The vent proving system of claim 11 wherein the controller includes a timer for disabling operation of the electrical switch after a back draft condition has been sensed.

17. The vent proving system of claim 11 wherein the controller includes a timer for retrying operation of the electrical switch after a back draft condition has been sensed to determine if the back draft condition has been corrected.

18. The vent proving system of claim 11 wherein the vent proving system is integral with the damper and comprising a duct mounting a damper and the sensor.