Apparatus and method for a current sensor

• US 9,958,480 B2
• Filed: 02/10/2015
• Issued: 05/01/2018
• Est. Priority Date: 02/10/2015
• Status: Active Grant

• Current Assignee: Qualcomm, Inc.
• Original Assignee: Qualcomm, Inc.
• Inventors: Nejatali, Saeed, Carobolante, Francesco, Irish, Linda Stacey, Wheeland, Cody, Bachmanek, Greg
• Primary Examiner(s): Assouad, Patrick
• Assistant Examiner(s): Zhang, Haidong
• Application Number:
  US14/618,343
• Publication Number:
  US 20160231364A1
• Time in Patent Office: 1,176 Days
• CPC Class Codes: G01R 15/181 using coils without a magnetic core, e.g. Rogowski coils
• CPC Class Codes: G01R 15/20 using galvano-magnetic devices, e.g. Hall-effect devices , i.e. measuring a magnetic field via the interaction between a current and a magnetic field, e.g. magneto resistive or Hall effect devices
• CPC Class Codes: G01R 19/0092 measuring current only all subgroups of G01R19/00 take precedence
• CPC Class Codes: G01R 33/0076 Protection, e.g. with housings against stray fields
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 7/04 Regulation of charging current or voltage
• CPC Class Codes: H04B 5/26 using coils
• CPC Class Codes: H04B 5/79 for data transfer in combination with power transfer

Abstract

Disclosed is a current sensor that senses current flow in a conductor by coupling a first magnetic field generated by the conductor to a sense element. The current sensor includes a shield including a first material that sandwiches the sense element to define a stack and a second material that sandwiches the stack. The shield is configured to generate a second magnetic field, responsive to a third magnetic field external to the current sensor that opposes the third magnetic field. The shield is further configured to prevent production of a magnetic field that opposes the first magnetic field generated by the flow of current in the conductor.

Claims

1. A current sensor operative to sense a flow of current in a conductor, the current sensor comprising:

a sense element configured to couple to a first magnetic field generated by the flow of current in the conductor and to produce a signal that is representative of the flow of current in the conductor;

a capacitive shield disposed adjacent the sense element, the capacitive shield effective to prevent an electric field generated by the flow of current in the conductor from being capacitively coupled to the sense element, wherein the capacitive shield comprises a conductive lead configured to be disposed adjacent to both the sense element and the conductor, wherein the conductive lead comprises a free first end and a second end configured for a connection to ground potential; and

a shield comprising a first material that sandwiches the sense element to define a stack, and a second material that sandwiches the stack,

the shield configured to generate a second magnetic field, responsive to a third magnetic field external to the current sensor, that opposes the third magnetic field,

the shield further configured to prevent production of a shield generated magnetic field, resulting from the flow of current in the conductor, that opposes the first magnetic field generated by the flow of current in the conductor.

2. The current sensor of claim 1, wherein the shield is further configured to close a path for the first magnetic field.

3. The current sensor of claim 1, wherein the first material in the shield is a ferrite material and the second material in the shield is an electrically conductive material.

4. The current sensor of claim 1, wherein the sense element comprises an electrically conductive coil disposed on a substrate and adjacent the conductor.

5. The current sensor of claim 4, wherein the substrate is a layer of a multi-layer PCB.

6. The current sensor of claim 1, wherein the sense element comprises a first electrically conductive coil disposed on a first plane and at least a second electrically conductive coil disposed on at least a second plane spaced apart from the first plane.

7. The current sensor of claim 6, wherein the first capacitive shield configured to be disposed adjacent to both the first electrically conductive coil and the conductor, and at least a second capacitive shield configured to be disposed adjacent to both the second electrically conductive coil and the conductor.

8. The current sensor of claim 6, wherein the first electrically conductive coil is connected in series with the second electrically conductive coil.

9. The current sensor of claim 6, wherein the first electrically conductive coil is a trace formed on a first layer of a multi-layer printed circuit board (PCB) and the second electrically conductive coil is a trace formed on a second layer of the multi-layer PCB.

10. The current sensor of claim 1, wherein the sense element comprises a first electrically conductive coil arranged to be adjacent the conductor;

and

a second electrically conductive coil disposed in opposed relation to the first electrically conductive coil and arranged to be adjacent the conductor.

11. The current sensor of claim 10, wherein the first electrically conductive coil and the second electrically conductive coil are substantially coplanar.

12. The current sensor of claim 10, wherein the first electrically conductive coil is on a plane separate from the second electrically conductive coil.

13. The current sensor of claim 1, further comprising an amplifier circuit connected to the sense element and configured to generate an output voltage based on the signal produced by the sense element.

14. The current sensor of claim 1, wherein the conductor constitutes a portion of or is configured to drive a transmit coil configured to generate an external magnetic field for wireless power transfer, wherein the external magnetic field constitutes the third magnetic field.

15. A method of sensing a flow of current in a conductor comprising:

generating an output voltage representative of the current flowing in the conductor by magnetically coupling, at a sensing area, to a first magnetic field generated by the current flowing in the conductor, wherein magnetically coupling to the first magnetic field includes presenting the first magnetic field to a coil of electrically conductive material disposed adjacent the conductor;

shielding the sensing area from an external magnetic field including generating a second magnetic field that opposes the external magnetic field so that the output voltage generated by magnetically coupling to the first magnetic field is substantially free of influence from the external magnetic field;

shielding the sensing area from an electric field generated by the current flowing in the conductor by coupling the electric field to a conductive lead that is disposed adjacent to both the conductor and the coil of electrically conductive material and connected to ground potential; and

preventing production of a shield-generated magnetic field, resulting from the flow of current in the conductor, that opposes the first magnetic field generated by the flow of current in the conductor.

16. The method of claim 15, wherein preventing production of the magnetic field that opposes the first magnetic field includes coupling the first magnetic field to a ferrite material that at least partially encloses the sensing area.

17. The method of claim 16, wherein shielding the sensing area from the external magnetic field includes coupling the external magnetic field to an electrically conductive material that at least partially encloses the ferrite material.

18. The method of claim 15, further comprising shielding the sensing area from an electric field generated by the current flowing in the conductor so that the generated output voltage is substantially free of influence from the electric field.

19. The method of claim 15, wherein magnetically coupling to the first magnetic field includes coupling the first magnetic field to a first coil of electrically conductive material disposed adjacent the conductor and a second coil of electrically conductive material disposed adjacent the conductor.

20. A current sensor comprising:

first means for magnetically coupling, at a sensing area proximate to a conductor, to a first magnetic field generated by a current flow in the conductor, the first means having an output representative of the current flow;

second means for generating a second magnetic field that opposes an external magnetic field to shield the sensing area from the external magnetic field so that the output of the first means is substantially free of influence from the external magnetic field;

third means for shielding the sensing area from the second means to prevent production of a shield generated magnetic field, resulting from the flow of current in the conductor, that opposes the first magnetic field generated by the flow of current in the conductor so that the output of the first means is substantially free of influence from effects of the second means; and

a fourth means for capacitively shielding the sensing area to prevent an electric field generated by the flow of current in the conductor from being capacitively coupled to the sense element, wherein the fourth means includes a conductive lead configured to be disposed adjacent to both the sensing area and the conductor, the conductive lead including a free first end and a second end configured for a connection to a ground potential.