Optimizing power delivered to an electrical actuator

• US 9,958,838 B2
• Filed: 10/23/2014
• Issued: 05/01/2018
• Est. Priority Date: 10/23/2014
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Zacharko, Jonathan Peter, Wong, David Yan Lap, Lozinsky, Clint Paul
• Primary Examiner(s): Fureman, Jared
• Assistant Examiner(s): YESHAW, ESAYAS G
• Application Number:
  US14/522,166
• Publication Number:
  US 20160116889A1
• Time in Patent Office: 1,286 Days
• CPC Class Codes: E21B 23/00 Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells setting of casings, screens or liners E21B43/10
• CPC Class Codes: E21B 41/00 Equipment or details not covered by groups E21B15/00 - E21B40/00
• CPC Class Codes: E21B 41/0085 Adaptations of electric power generating means for use in boreholes
• CPC Class Codes: G05B 13/0205 not using a model or a simulator of the controlled system
• CPC Class Codes: G05B 19/02 electric

Abstract

A method for controlling an electrical actuator is disclosed. The method may include driving an electrical actuator at a power level during each of a plurality of actuation attempts and determining whether the electrical actuator actuated during each of the plurality of actuation attempts. The method may also include counting a number of failed actuation attempts, counting a number of successful actuation attempts. In addition, the method may include adjusting the power level based on at least one of the number of failed actuation attempts and the number of successful actuation attempts, and driving the electrical actuator at an adjusted power level.

Claims

1. A method of controlling an electrical actuator, comprising:

driving an electrical actuator at a power level during each of a plurality of actuation attempts;

determining whether the electrical actuator actuated during each of the plurality of actuation attempts;

counting a number of failed actuation attempts;

counting a number of successful actuation attempts;

adjusting the power level based on at least one of the number of failed actuation attempts and the number of successful actuation attempts;

calibrating the power level to an optimized power level for actuating the electrical actuator; and

driving the electrical actuator at a calibrated power level.

2. The method of claim 1, further comprising increasing the power level based on the number of failed actuation attempts reaching a failure-count threshold.

3. The method of claim 1, further comprising decreasing the power level based on the number of successful actuation attempts reaching a success-count threshold.

4. The method of claim 1, further comprising increasing the power level based on the number of successful actuation attempts being less than a threshold number of successful actuation attempts for maintaining the power level.

5. The method of claim 1, further comprising implementing a calibration settling speed by setting at least one of a success-count threshold for decreasing the power level, and a failure-count threshold for increasing the power level.

6. The method of claim 1, further comprising:

sensing an environmental condition associated with the electrical actuator; and

adjusting the power level by one of an increment power level and a decrement power level, the increment power level and the decrement power level based on the sensed environmental condition.

7. A system, comprising:

an electrical actuator; and

a controller electrically coupled to the electrical actuator and configured to;

drive the electrical actuator at a power level during each of a plurality of actuation attempts;

determine whether the electrical actuator actuated during each of the plurality of actuation attempts;

count a number of failed actuation attempts;

count a number of successful actuation attempts;

adjust the power level based on at least one of the number of failed actuation attempts and the number of successful actuation attempts;

calibrate the power level to an optimized power level for actuating the electrical actuator; and

drive the electrical actuator at a calibrated power level.

8. The system of claim 7, wherein the controller is configured to increase the power level based on the number of failed actuation attempts reaching a failure-count threshold.

9. The system of claim 7, wherein the controller is configured to decrease the power level based on the number of successful actuation attempts reaching a success-count threshold.

10. The system of claim 7, wherein the controller is configured to increase the power level based on the number of successful actuation attempts being less than a threshold number of successful actuation attempts for maintaining the power level.

11. The system of claim 7, wherein the controller is configured to implement a calibration settling speed by setting at least one of a success-count threshold for decreasing the power level and a failure-count threshold for increasing the power level.

12. The system of claim 7, wherein the controller is configured to:

sense an environmental condition associated with the electrical actuator; and

adjust the power level by one of an increment power level and a decrement power level, the increment power level and the decrement power level based on the sensed environmental condition.

13. A non-transitory machine-readable medium comprising instructions stored therein, the instructions executable by a processor to facilitate performing a method for optimizing the efficiency of a drilling tool, the method comprising:

driving an electrical actuator at a power level during each of a plurality of actuation attempts;

determining whether the electrical actuator actuated during each of the plurality of actuation attempts;

counting a number of failed actuation attempts;

counting a number of successful actuation attempts;

adjusting the power level based on at least one of the number of failed actuation attempts and the number of successful actuation attempts;

calibrating the power level to an optimized power level for actuating the electrical actuator; and

driving the electrical actuator at a calibrated power level.

14. The non-transitory machine-readable medium of claim 13, wherein the method further comprises increasing the power level based on the number of failed actuation attempts reaching a failure-count threshold.

15. The non-transitory machine-readable medium of claim 13, wherein the method further comprises decreasing the power level based on the number of successful actuation attempts reaching a success-count threshold.

16. The non-transitory machine-readable medium of claim 13, wherein the method further comprises implementing a calibration settling speed by setting at least one of a success-count threshold for decreasing the power level and a failure-count threshold for increasing the power level.

17. The non-transitory machine-readable medium of claim 13, wherein the method further comprises:

sensing an environmental condition associated with the electrical actuator; and

adjusting the power level by one of an increment power level and a decrement power level, the increment power level and the decrement power level based on the sensed environmental condition.