Sunlight concentrating and harvesting device

• US 9,960,303 B2
• Filed: 03/18/2014
• Issued: 05/01/2018
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: Morgan Innovation Incorporated
• Original Assignee: Morgan Solar Inc.
• Inventors: Morgan, John Paul, Sinclair, Michael, Morris, Nigel, Dufour, Pascal, Myrskog, Stefan, Barnes, Brett, Chang, Philip, Caelers, Stephen
• Primary Examiner(s): Dinh, Bach T
• Application Number:
  US14/218,025
• Publication Number:
  US 20140261631A1
• Time in Patent Office: 1,505 Days
• Field of Search: 136243-265
• CPC Class Codes: H01L 31/02008 for solar cells or solar cell modules
• CPC Class Codes: H01L 31/052 Cooling means directly associated or integrated with the PV cell, e.g. integrated Peltier elements for active cooling or heat sinks directly associated with the PV cells cooling means in combination with the PV module H02S40/42
• CPC Class Codes: H01L 31/0525 including means to utilise heat energy directly associated with the PV cell, e.g. integrated Seebeck elements
• CPC Class Codes: H01L 31/0543 comprising light concentrating means of the refractive type, e.g. lenses
• CPC Class Codes: H01L 31/0547 comprising light concentrating means of the reflecting type, e.g. parabolic mirrors, concentrators using total internal reflection
• CPC Class Codes: Y02E 10/52 PV systems with concentrators

Abstract

Device for concentrating and harvesting sunlight comprising: A panel having rigid layer having a patterned electrical circuit thereon. An array of sunlight concentrating and harvesting units, each unit being formed by at least one rigid element and a portion of the rigid layer; and including: a rigid optical concentrating element, a photovoltaic cell sandwiched within the panel for converting sunlight into electrical energy, and an electrical conductor. The electrical conductor being the primary heat sink for the photovoltaic cell, the photovoltaic cell being primarily cooled via conduction. The electrical conductor and the optical concentrating element being dimensioned and arranged within the unit such that the electrical conductor does not materially impede transmission of sunlight to the photovoltaic cell. The electrical conductor transmitting electrical and thermal energy received from the photovoltaic cell away from the unit.

Claims

1. A device for concentrating and harvesting sunlight comprising:

a panel having at least one rigid layer, the at least one rigid layer having at least one patterned electrical circuit thereon;

an array of sunlight concentrating and harvesting units, each unit being formed by at least one rigid element and a portion of the at least one rigid layer, each unit including;

a rigid optical concentrating element secured to the at least one rigid layer for concentrating by refraction sunlight received by the unit,

a photovoltaic cell secured to the at least one rigid layer and sandwiched within the panel for converting concentrated sunlight into electrical energy, sunlight incident on the unit being concentrated and directed to the photovoltaic cell, via at least one total internal reflection, and

an electrical conductor in electrical communication with the photovoltaic cell to receive electrical energy therefrom, the electrical conductor being in thermal communication with the photovoltaic cell to receive thermal energy therefrom, the electrical conductor being the primary heat sink for the photovoltaic cell, the photovoltaic cell being primarily cooled via conduction, the electrical conductor defining a plurality of gaps;

the electrical conductor being at least electrically and thermally interconnected with the patterned circuit to transmit electrical energy and thermal energy received from the photovoltaic cell away from the unit,

each unit of the array further including a rigid optical redirecting element secured to the at least one rigid layer for redirecting sunlight received by the unit,

the electrical conductor, the optical concentrating element, and the optical redirecting element of each unit being dimensioned and arranged within the unit such that the electrical conductor does not materially impede transmission of sunlight received by the unit within the unit to the photovoltaic cell, a portion of the sunlight received by the unit passing through at least one of the plurality of gaps of the electrical conductor,

the rigid optical concentrating elements of multiple units being all part of a first single rigid layer distinct from the at least one rigid layer having the at least one patterned electrical circuit thereon,

the rigid optical redirecting elements of multiple units being all part of a second single rigid layer distinct from the at least one rigid layer having the at least one patterned electrical circuit thereon and the first single rigid layer.

2. The device of claim 1, wherein the optical concentrating element of each unit is a series of optical concentrating elements.

3. The device of claim 2, wherein the optical concentrating element of each unit is a series of concentric annular optical concentrating elements.

4. The device of claim 1, wherein the electrical conductor and the optical concentrating element of each unit being dimensioned and arranged within the unit such that the electrical conductor impedes transmission of no more than 20% of sunlight received by the unit within the unit to the photovoltaic cell.

5. The device of claim 1, wherein the photovoltaic cell is sandwiched between the at least one rigid layer and the rigid optical concentrating element.

6. The device of claim 1, wherein the photovoltaic cell is sandwiched between the at least one rigid layer and the rigid optical redirecting element.

7. The device of claim 1, wherein the optical redirecting element of each unit is a series of optical redirecting elements.

8. The device of claim 1, wherein

the optical concentrating element of each unit is a series of optical concentrating elements;

and

the optical redirecting element of each unit is a series of optical redirecting elements.

9. The device of claim 1, wherein

the optical concentrating element of each unit is a series of concentric annular optical concentrating elements;

and

the optical redirecting element of each unit is a series of concentric annular optical redirecting elements.

10. The device of claim 1, wherein the rigid optical redirecting element redirects light into a light guide for transmission to the photovoltaic cell.

11. The device of claim 10, wherein the light guide has a secondary optical element for redirecting light in the light guide.

12. The device of claim 1, wherein the electrical conductor, the optical concentrating element, and the optical redirecting element of each unit are dimensioned and arranged within the unit such that the electrical conductor impedes transmission of not more than 20% of sunlight received by the unit within the unit to the photovoltaic cell.

13. The device of claim 1, wherein the photovoltaic cell is at least partially encased in a thermal insulator.

15. The device of claim 1, wherein the electrical conductor includes:

at least one heat spreader portion for conducting heat away from the photovoltaic cell, the at least one heat spreader including;

at least one electrical trace in electrical communication with the photovoltaic cell to receive electrical energy therefrom, and

a plurality of arms extending from the at least one electrical trace, at least one of the plurality of gaps being defined by at least two of the plurality of arms.

14. A device for concentrating and harvesting sunlight comprising:

a panel having a plurality of rigid layers bonded together;

an array of sunlight concentrating and harvesting units formed by the plurality of layers of the panel, each one of the array of sunlight concentrating and harvesting units including;

a series of optical concentrating elements associated with a first surface of one of the layers of the plurality of layers for concentrating by refraction sunlight received by the unit, the series of optical concentrating elements all being part of a first single rigid layer;

a series of optical redirecting elements associated with a second surface of one of the layers of the plurality of layers for redirecting sunlight received by the unit via at least one total internal reflection, the series of optical redirecting elements all being part of a second single rigid layer;

a photovoltaic cell sandwiched between two of the layers of the plurality of layers for converting concentrated and redirected sunlight into electrical energy;

one of the layers of the plurality of layers having an electrical conductor in electrical communication with the photovoltaic cell to receive electrical energy therefrom, the electrical conductor being in thermal communication with the photovoltaic cell to receive thermal energy therefrom, the electrical conductor being the primary heat sink for the photovoltaic cell, the photovoltaic cell being primarily cooled via conduction, the electrical conductor defining a plurality of gaps;

the electrical conductor, the series of optical concentrating elements and the series of optical redirecting elements being dimensioned and arranged within the unit such that the electrical conductor does not materially impede transmission of sunlight received by the unit within the unit to the photovoltaic cell, a portion of the sunlight received by the unit passing through at least one of the plurality of gaps of the electrical conductor;

one of the layers of the plurality of layers having a patterned circuit electrically and thermally interconnected with photovoltaic cells of at least some of the units to receive electrical energy and thermal energy therefrom for transmission away from the units,

the first single rigid layer being distinct from the layer having the at least one patterned electrical circuit thereon,

the second single rigid layer being distinct from the layer having the at least one patterned electrical circuit thereon and the first single rigid layer.