Latching rotary connector system

• US 9,960,559 B2
• Filed: 10/26/2016
• Issued: 05/01/2018
• Est. Priority Date: 10/27/2015
• Status: Active Grant

• Current Assignee: Extensive Energy Technologies Partnership
• Original Assignee: Extensive Energy Technologies Partnership
• Inventors: Pratt, F. Dale, Lambe, Kenneth A.
• Primary Examiner(s): Riyami, Abdullah
• Assistant Examiner(s): IMAS, VLADIMIR
• Application Number:
  US15/334,781
• Publication Number:
  US 20170117677A1
• Time in Patent Office: 552 Days
• Field of Search: 439271
• CPC Class Codes: H01R 13/187 with spring member in the socket
• CPC Class Codes: H01R 13/631 for engagement only
• CPC Class Codes: H01R 2107/00 Four or more poles
• CPC Class Codes: H01R 24/00 Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure contact members H01R13/02; securing contact members in or to a base or case or insulating of contact members H01R13/40; bases or cases H01R13/46; means for supporting coupling part when not engaged H01R13/60; means for facilitating engagement or disengagement of coupling parts or for holding them in engagement H01R13/62; means for preventing, inhibiting or avoiding incorrect coupling H01R13/64
• CPC Class Codes: H01R 24/58 Contacts spaced along longitudinal axis of engagement
• CPC Class Codes: H01R 35/04 Turnable line connectors with limited rotation angle with frictional contact members

Abstract

A rotary connector device for making a plurality of electrical connections in a mating arrangement between two components includes a male component with a large diameter end part transitioning to a slope-stepped part having a surface defined by outer sidewalls of alternating male conducting rings and male insulating rings and a female component having a central bore configured to retain a series of alternating female conductor rings and insulating rings. Each of the male conducting rings is connectable to an electrical line and each of the female conducting rings is connectable to an electrical line. Each of the female conducting rings makes direct or indirect conductive contact with a corresponding male conducting ring of the male conducting rings when the mating arrangement is made. The male conducting rings and the female conducting rings, or separate conducting components associated therewith, have contact surfaces with complementary shapes that engage each other in a latching mechanism when the mating arrangement is made.

Claims

1. A rotary connector device for making a plurality of electrical connections in a mating arrangement between two components, the device comprising:

a male component with a large diameter end part transitioning to a slope-stepped part having a surface defined by outer sidewalls of alternating male conducting rings and male insulating rings, wherein each of the male conducting rings is connectable to an electrical line; and

a female component having a central bore configured to retain a series of alternating female conducting springs and female insulating rings, wherein each of the female conducting springs makes conductive contact with a corresponding male conducting ring of the male conducting rings when the mating arrangement is made, wherein each of the female conducting springs is connectable to an electrical line,

wherein the male conducting rings and the female conducting springs have contact surfaces with complementary shapes that engage each other in a latching mechanism when the mating arrangement is made;

wherein the male conducting rings each have circumferential indentations and the conducting springs provide convex surfaces complementary to the indentations of the male conducting rings, wherein mating of the convex surfaces to the indentations provides a compression force for the latching mechanism.

2. The device of claim 1, wherein the conducting springs are held within openings with circumferential cavities in female conducting rings.

3. The device of claim 2, wherein the conducting springs are canted coil springs.

4. The device of claim 2, wherein the circumferential cavities are each defined by a five-sided polygonal inner sidewall defined by two opposed vertical walls connected to a horizontal floor by two angled walls.

5. The device of claim 2, wherein the central bore is non-circular and the female conducting rings and female insulating rings are non-circular.

6. The device of claim 5, wherein the central bore is stadium-shaped and the female conducting rings and female insulating rings are stadium-shaped.

7. The device of claim 2, wherein the central bore has a sidewall with at least one transverse groove formed therein, for providing a channel for application of an adhesive for fixing the female conducting rings and female insulating rings in place during manufacture of the female component.

8. The device of claim 2, wherein the female conducting rings and the female insulating rings have outer slots providing passages for a plurality of electrical lines.

9. The device of claim 2, wherein the male component has a conducting extension configured to enter a matched recess in an insulating ring at the central bore'"'"'s back end, and wherein entry of the conducting extension into the matched recess serves to centralize the male component to provide consistent circumferential contact of the male conducting rings with corresponding female conducting springs.

10. The device of claim 9, wherein the conducting extension has a frustoconical head portion and an indentation for conductively latching to a corresponding female conducting ring.

11. The device of claim 9, wherein the plurality of electrical connections is 10 separate electrical connections which are made via a combination of 9 male conducting rings and the conducting extension with 10 corresponding female conducting rings.

12. The device of claim 9, wherein the male component has an outer surface which includes a cylindrical portion with one end adjacent the conducting extension and its other end adjacent to the slope-stepped part.

13. The device of claim 1, wherein the slope-stepped part is formed of two slope-stepped portions, each having a different overall slope.

14. A rotary connector device for making a plurality of electrical connections in a mating arrangement between two components, the device comprising:

a male component having an underlying body for holding a series of alternating male conducting rings and separate male insulating rings, the outer sidewalls of the male conducting rings and insulating rings providing an outer surface defining a large diameter end part transitioning to a slope-stepped part; and

a female component having a central bore configured to retain a series of alternating female conductor rings and separate female insulating rings, wherein each of the female conducting rings makes direct or indirect conductive contact with a corresponding male conducting ring of the male conducting rings when the mating arrangement is made, wherein each of the female conducting rings is connectable to an electrical line,

wherein the male conducting rings and the female conducting rings, or separate conducting components associated therewith, have contact surfaces with complementary shapes that engage each other in a latching mechanism when the mating arrangement is made.

15. The device of claim 14, wherein the complementary shapes of the male conducting rings and the female conducting rings are provided by indentations in the male conducting rings and protrusions in the female conducting rings which are substantially complementary in shape to the indentations.

16. The device of claim 14, wherein the separate conducting components of the female conducting rings are conducting springs held within openings with circumferential cavities in the female conducting rings.

17. The device of claim 16, wherein the conducting springs are canted coil springs.

18. The device of claim 16, wherein the circumferential cavities are each defined by a five-sided polygonal inner sidewall defined by two opposed vertical walls connected to a horizontal floor by two angled walls.

19. The device of claim 16, wherein the male conducting rings each have circumferential indentations and the conducting springs provide convex surfaces complementary to the indentations of the male conducting rings, wherein mating of the convex surfaces to the indentations provides a compression force for the latching mechanism.

20. The device of claim 14, wherein the central bore is non-circular and the female conducting rings and female insulating rings are non-circular.

21. The device of claim 20, wherein the central bore is stadium-shaped and the female conducting rings and female insulating rings are stadium-shaped.

22. The device of claim 14, wherein the central bore has a sidewall with at least one transverse groove formed therein, for providing a channel for application of an adhesive for fixing the female conducting rings and female insulating rings in place during manufacture of the female component.

23. The device of claim 14, wherein the female conducting rings and the female insulating rings have outer slots providing passages for a plurality of electrical lines.

24. The device of claim 14, wherein the male component has a conducting extension configured to enter a matched recess in an insulating ring at the central bore'"'"'s back end, wherein entry of the conducting extension into the matched recess serves to centralize the male component to provide consistent circumferential contact of the male conducting rings with corresponding female conducting springs.

25. The device of claim 24, wherein the conducting extension has a frustoconical head portion and an indentation for conductively latching to a corresponding female conducting ring.

26. The device of claim 24, wherein the plurality of electrical connections is 10 separate electrical connections which are made via a combination of 9 male conducting rings and the conducting extension with 10 corresponding female conducting rings.

27. The device of claim 24, wherein the male component has an outer surface which includes a cylindrical portion with one end adjacent the conducting extension and its other end adjacent to the slope-stepped part.

28. The device of claim 14, wherein the slope-stepped part is formed of two slope-stepped portions, each having different slopes formed by the male insulating rings.

29. The device of claim 14, wherein the underlying body of the male component is defined by a plurality of channels for separately holding wires for making the electrical connections.

30. A rotary connector device for making a plurality of electrical connections in a mating arrangement between two components, the device comprising:

a male component having a surface defined by outer sidewalls of alternating male conducting rings and male insulating rings, wherein each of the male conducting rings is connectable to an electrical line; and

a female component having a central bore configured to retain a series of alternating female conductor rings and female insulating rings, wherein each of the female conducting rings makes direct or indirect conductive contact with a corresponding male conducting ring of the male conducting rings when the mating arrangement is made, wherein each of the female conducting rings is connectable to an electrical line,

wherein the male conducting rings and the female conducting rings, or separate conducting components associated therewith, have contact surfaces with complementary shapes that engage each other in a latching mechanism when the mating arrangement is made, and

wherein the male component has a conducting extension configured to enter a matched recess in an insulating ring at the central bore'"'"'s back end, and wherein entry of the conducting extension into the matched recess serves to centralize the male component to provide consistent circumferential contact of the male conducting rings with corresponding female conducting springs.

31. The device of claim 30, wherein the complementary shapes of the male conducting rings and the female conducting rings are provided by indentations in the male conducting rings and protrusions in the female conducting rings which are substantially complementary in shape to the indentations.

32. The device of claim 30, wherein the separate conducting components of the female conducting rings are conducting springs held within openings with circumferential cavities in the female conducting rings.

33. The device of claim 32, wherein the conducting springs are canted coil springs.

34. The device of claim 32, wherein the circumferential cavities are each defined by a five-sided polygonal inner sidewall defined by two opposed vertical walls connected to a horizontal floor by two angled walls.

35. The device of claim 32, wherein the male conducting rings each have circumferential indentations and the conducting springs provide convex surfaces complementary to the indentations of the male conducting rings, wherein mating of the convex surfaces to the indentations provides a compression force for the latching mechanism.

36. The device of claim 30, wherein the central bore is non-circular and the female conducting rings and female insulating rings are non-circular.

37. The device of claim 36, wherein the central bore is stadium-shaped and the female conducting rings and female insulating rings are stadium-shaped.

38. The device of claim 30, wherein the central bore has a sidewall with at least one transverse groove formed therein, for providing a channel for application of an adhesive for fixing the female conducting rings and female insulating rings in place during manufacture of the female component.

39. The device of claim 30, wherein the female conducting rings and the female insulating rings have outer slots providing passages for a plurality of electrical lines.

40. The device of claim 30, wherein the conducting extension has a frustoconical head portion and an indentation for conductively latching to a corresponding female conducting ring.

41. The device of claim 30, wherein the plurality of electrical connections is 10 separate electrical connections which are made via a combination of 9 male conducting rings and the conducting extension with 10 corresponding female conducting rings.

42. The device of claim 30, wherein the male component has an outer surface which includes a cylindrical portion with one end adjacent the conducting extension and its other end adjacent to a slope-stepped part.

43. The device of claim 42, wherein the slope-stepped part is formed of two slope-stepped portions, each having different slopes formed by the male insulating rings.

44. The device of claim 30, wherein the underlying body of the male component is defined by a plurality of channels for separately holding wires for making the electrical connections.