DC power-supply device and refrigeration-cycle application device including the same

• US 9,960,703 B2
• Filed: 09/06/2013
• Issued: 05/01/2018
• Est. Priority Date: 09/06/2013
• Status: Active Grant

• Current Assignee: Mitsubishi Electric Corporation
• Original Assignee: Mitsubishi Electric Corporation
• Inventors: Hatakeyama, Kazunori, Kamiya, Shota, Shinomoto, Yosuke
• Primary Examiner(s): Glass, Erick
• Application Number:
  US14/909,498
• Publication Number:
  US 20160190955A1
• Time in Patent Office: 1,698 Days
• Field of Search: 3184003, 31840001, 318700
• CPC Class Codes: F25B 31/02 of motor-compressor units
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 1/12 Arrangements for reducing harmonics from ac input or output
• CPC Class Codes: H02M 1/4208 Arrangements for improving power factor of AC input
• CPC Class Codes: H02M 1/4225 using a non-isolated boost converter
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: H02M 7/06 using discharge tubes without control electrode or semiconductor devices without control electrode
• CPC Class Codes: H02P 25/032 Reciprocating, oscillating or vibrating motors
• CPC Class Codes: H02P 27/08 with pulse width modulation
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

To provide a DC power-supply device that can suppress voltage unbalance of a plurality of capacitors serially connected between both terminals of a load, achieve stable drive of the load and long life of the capacitors, and contribute to high reliability, in a configuration in which an alternating current is converted into a direct current and is supplied to a load, and a refrigeration-cycle application device including the DC power-supply device. The DC power-supply device includes a rectifier circuit, a reactor connected to an input or an output side of the rectifier circuit, a first capacitor and a second capacitor serially connected between output terminals to a load, a charging unit that selectively charges one or both of the first capacitor and the second capacitor, and further includes a control unit that controls the charging unit so that voltage unbalance between the first capacitor and the second capacitor is suppressed.

Claims

1. A DC power-supply device that converts an alternating current into a direct current and supplies the direct current to a load, comprising:

a rectifier circuit to rectify the alternating current;

a reactor connected to an input side or an output side of the rectifier circuit;

a first capacitor and a second capacitor serially connected between output terminals to the load;

a charging unit to selectively charge one or both of the first capacitor and the second capacitor;

a first voltage detection unit to detect a voltage of the first capacitor;

a second voltage detection unit to detect a voltage of the second capacitor; and

a control unit to control the charging unit, wherein;

the control unit controls at least one of a charging period of the first capacitor and a charging period of the second capacitor,

by changing at least of one of the charging period of the first capacitor and the charging period of the second capacitor with respect to a voltage difference between the first capacitor and the second capacitor at a first time, a voltage difference between the first capacitor and the second capacitor at a second time, which is after the first time, is made small,

the alternating current is a three-phase alternating current,

the control unit controls the charging unit in such a manner that, when a period obtained by combining a charging period and a non-charging period of a pair of the first capacitor and the second capacitor is designated as one cycle, a charging frequency becomes 3n times (n is a natural number) higher than a frequency of the three-phase alternating current, and

the charging frequency is an inverse number of the one cycle.

2. The DC power-supply device according to claim 1, wherein

the control unit controls charging periods of the first capacitor and the second capacitor respectively to suppress voltage unbalance between the first capacitor and the second capacitor.

3. The DC power-supply device according to claim 1, wherein

the control unit respectively controls charging phases of the first capacitor and the second capacitor to suppress voltage unbalance between the first capacitor and the second capacitor.

4. The DC power-supply device according to claim 1, wherein

the control unit detects voltage zero crossing of the alternating current to capture the voltage of the first capacitor and the voltage of the second capacitor.

5. The DC power-supply device according to claim 1, wherein

the charging unit includes:

a first switching element that switches charging and non-charging of the first capacitor,

a second switching element that switches charging and non-charging of the second capacitor,

a first backflow prevention element that prevents backflow of a charged electric charge of the first capacitor to the first switching element, and

a second backflow prevention element that prevents backflow of a charged electric charge of the second capacitor to the second switching element.

6. The DC power-supply device according to claim 5, wherein

the control unit respectively changes an on-duty ratio of the first switching element and the second switching element to suppress voltage unbalance between the first capacitor and the second capacitor.

7. The DC power-supply device according to claim 5, wherein

the control unit respectively changes an on-timing of the first switching element and the second switching element to suppress voltage unbalance between the first capacitor and the second capacitor.

8. The DC power-supply device according to claim 5, wherein

the control unit has:

a full-wave rectifier mode in which the first switching element and the second switching element are in an off-controlled state, and

a boost mode in which the first switching element and the second switching element are alternately controlled to be on.

9. The DC power-supply device according to claim 5, wherein

at least one of the first switching element, the second switching element, the first backflow prevention element, and the second backflow prevention element is formed of a wide-bandgap semiconductor.

10. The DC power-supply device according to claim 9, wherein

the wide-bandgap semiconductor is made of silicon carbide, a gallium nitride material, or diamond.

11. The DC power-supply device according to claim 1, wherein

the control unit controls the charging unit such that the charging frequency becomes 3m times (m is a natural number) higher than a least common multiple of the frequency of a plurality of types of the three-phase alternating current, in accordance with the frequency of the plurality of types of the three-phase alternating current.

12. A refrigeration-cycle application device comprising the DC power-supply device according to claim 1.

13. The refrigeration-cycle application device according to claim 12 comprising, as the load, an inverter to drive a motor.